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The International Journal of Advanced Manufacturing Technology

Erschienen in:

15.05.2019 | ORIGINAL ARTICLE

A 3-D instantaneous cutting force prediction model of indexable disc milling cutter for manufacturing blisk-tunnels considering run-out

verfasst von: Nan Zhang, Yaoyao Shi

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-12/2019

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Abstract

This paper proposed a three-dimensional (3-D) instantaneous cutting force (ICF) forecasting model for an indexable disc milling cutter considering cutter run-out. For milling blisk-tunnels, the indexable disc milling cutter must rotates about Y-axis at a certain angle; therefore, the cutting force in Z-direction is related to tangential, radial, and axial components, which have a large influence on processing precision and stability. Herein, a systematic method is presented to effectively determine the 3-D instantaneous cutting force coefficients (ICFCS) through only several calibration experiments. It was found that the distribution laws of the ICFCS match exponent functions of instantaneous uncut chip thickness (IUCT). Experiments were carried out to validate the 3-D cutting force model, it turns out that the presented model can successfully and precisely predict the 3-D ICF of an indexable disc milling cutter under a variety of processing parameters.

Vorheriger Artikel Research on dynamic hardening effect on workpiece’s hardness distribution with depth of cut

Nächster Artikel Evaluation of surface quality and mechanical properties of squeeze casted AA2026 aluminum alloy using response surface methodology

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Titel: A 3-D instantaneous cutting force prediction model of indexable disc milling cutter for manufacturing blisk-tunnels considering run-out
verfasst von: Nan Zhang
Yaoyao Shi
Publikationsdatum: 15.05.2019
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 9-12/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-019-03780-5

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