Skip to main content
Erschienen in: Arabian Journal for Science and Engineering 9/2020

27.04.2020 | Research Article-Chemical Engineering

A Detailed Reaction Kinetic Model of Heavy Naphtha Reforming

verfasst von: Zaidoon M. Shakor, Adnan A. AbdulRazak, Khalid A. Sukkar

Erschienen in: Arabian Journal for Science and Engineering | Ausgabe 9/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

A detailed reaction kinetic model was developed to describe heavy naphtha reforming reactions. The kinetic model involved 32 lumps and 132 reactions; the lumps were one to 11 carbon atoms n-paraffins, four to 11 carbon atoms iso-paraffins, methylcyclopentene, and six to 11 carbon atoms for naphthenes and aromatics. All computations in the present study were predicted using the particle swarm optimization (PSO) method coded by MATLAB 2015a software. This optimization method was used to estimate the optimum set of kinetic parameters of heavy naphtha reforming reactions. All 150 kinetic and deactivation parameters that were predicted in this work were fine-tuned using PSO. The proposed kinetic model was validated by benchmarking the model results with the data collected over 5 years for a commercial naphtha reforming unit. The mean absolute error for all component compositions within the process was found to be 0.0079. The catalyst deactivation rate was also predicted. It was found that catalyst activity decayed to 58.8% after 1225 operating days.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Anhänge
Nur mit Berechtigung zugänglich
Literatur
1.
Zurück zum Zitat Ciapetta, F.; Wallace, D.: Catalytic naphtha reforming. Catal. Rev. 5, 158–167 (1972)CrossRef Ciapetta, F.; Wallace, D.: Catalytic naphtha reforming. Catal. Rev. 5, 158–167 (1972)CrossRef
2.
Zurück zum Zitat George, J.A.; Abdullah, M.A.: Catalytic Naphtha Reforming. Marcel Dekker, New York (2004) George, J.A.; Abdullah, M.A.: Catalytic Naphtha Reforming. Marcel Dekker, New York (2004)
3.
Zurück zum Zitat Arani, H.M.; Shirvani, M.; Safdarian, K.; Dorostkar, E.: Lumping procedure for a kinetic model of catalytic naphtha reforming. Braz. J. Chem. Eng. 26(04), 723–732 (2009)CrossRef Arani, H.M.; Shirvani, M.; Safdarian, K.; Dorostkar, E.: Lumping procedure for a kinetic model of catalytic naphtha reforming. Braz. J. Chem. Eng. 26(04), 723–732 (2009)CrossRef
4.
Zurück zum Zitat Chang, A.; Pashikanti, K.; Liu, Y.A.: Refinery Engineering. Wiley, Hoboken (2012)CrossRef Chang, A.; Pashikanti, K.; Liu, Y.A.: Refinery Engineering. Wiley, Hoboken (2012)CrossRef
5.
Zurück zum Zitat Fahim, M.A.; Al-Sahhaf, T.A.; Elkilani, A.: Fundamentals of Petroleum Refining. Elsevier, Amsterdam (2009) Fahim, M.A.; Al-Sahhaf, T.A.; Elkilani, A.: Fundamentals of Petroleum Refining. Elsevier, Amsterdam (2009)
6.
Zurück zum Zitat Smith, R.B.: Kinetic analysis of naphtha reforming with platinum catalyst. Chem. Eng. Prog. 55, 76–80 (1959) Smith, R.B.: Kinetic analysis of naphtha reforming with platinum catalyst. Chem. Eng. Prog. 55, 76–80 (1959)
7.
Zurück zum Zitat Krane, H.G.: Reactions in catalytic reforming naphtha. In: Proceeding of the 5th World Petroleum Congress, pp. 39–51 (1959) Krane, H.G.: Reactions in catalytic reforming naphtha. In: Proceeding of the 5th World Petroleum Congress, pp. 39–51 (1959)
8.
Zurück zum Zitat Kmak, W.S.; Stuckey, A.N.: powerforming process studies with a kinetic simulation model. AIChE National Meeting, Paper. No. 56a, New Orleans, March (1973) Kmak, W.S.; Stuckey, A.N.: powerforming process studies with a kinetic simulation model. AIChE National Meeting, Paper. No. 56a, New Orleans, March (1973)
9.
Zurück zum Zitat Ramage, M.P.; Graziani, K.R.; Krubeck, F.J.: Development of mobil’s kinetic reforming model. Chem. Eng. Sci. 35, 41–48 (1980)CrossRef Ramage, M.P.; Graziani, K.R.; Krubeck, F.J.: Development of mobil’s kinetic reforming model. Chem. Eng. Sci. 35, 41–48 (1980)CrossRef
10.
Zurück zum Zitat Froment, G.: The kinetic of complex catalytic reactions. Chem. Eng. Sci. 42, 1073 (1987)CrossRef Froment, G.: The kinetic of complex catalytic reactions. Chem. Eng. Sci. 42, 1073 (1987)CrossRef
11.
Zurück zum Zitat Taskar, U.; Riggs, J.B.: Modeling and optimization of a semiregenerative catalytic naphtha reformer. AIChE J. 43, 740–753 (1997)CrossRef Taskar, U.; Riggs, J.B.: Modeling and optimization of a semiregenerative catalytic naphtha reformer. AIChE J. 43, 740–753 (1997)CrossRef
12.
Zurück zum Zitat Ancheyta, J.; Villafuerte, E.: Kinetic modeling of naphtha catalytic reforming reactions. Energy Fuels 14, 1032–1037 (2000)CrossRef Ancheyta, J.; Villafuerte, E.: Kinetic modeling of naphtha catalytic reforming reactions. Energy Fuels 14, 1032–1037 (2000)CrossRef
13.
Zurück zum Zitat Hu, S.; Towler, G.; Zhu, X.X.: Combine, molecular modeling with optimization to stretch refinery operation. Ind. End. Chem. Res. 41, 825 (2002)CrossRef Hu, S.; Towler, G.; Zhu, X.X.: Combine, molecular modeling with optimization to stretch refinery operation. Ind. End. Chem. Res. 41, 825 (2002)CrossRef
14.
Zurück zum Zitat Hu, S.Y.; Zhu, X.X.: Molecular modeling and optimization for catalytic reforming. Chem. Eng. Commun. 500, 191 (2004) Hu, S.Y.; Zhu, X.X.: Molecular modeling and optimization for catalytic reforming. Chem. Eng. Commun. 500, 191 (2004)
15.
Zurück zum Zitat Weifeng, H.; Hongye, S.; Yongyou, H.; Jian, C.: Modeling, simulation and optimization of a whole industrial catalytic naphtha reforming process on aspen plus platform. Chin. J. Chem. Eng. 14, 584–591 (2006)CrossRef Weifeng, H.; Hongye, S.; Yongyou, H.; Jian, C.: Modeling, simulation and optimization of a whole industrial catalytic naphtha reforming process on aspen plus platform. Chin. J. Chem. Eng. 14, 584–591 (2006)CrossRef
16.
Zurück zum Zitat Wei, W.; Bennett, C.A.; Tanaka, R.; Hou, G.; Klein, M.T.: Detailed kinetic models for catalytic reforming. Fuel Process. Technol. 89, 344–349 (2008)CrossRef Wei, W.; Bennett, C.A.; Tanaka, R.; Hou, G.; Klein, M.T.: Detailed kinetic models for catalytic reforming. Fuel Process. Technol. 89, 344–349 (2008)CrossRef
17.
Zurück zum Zitat Mirko, Z.S.; Aleksandra, V.O.; Ivan, M.; Patrick, L.: Development of a kinetic model for catalytic reforming of naphtha and parameter estimation using industrial plant data. Energy Fuels 23, 979–983 (2009)CrossRef Mirko, Z.S.; Aleksandra, V.O.; Ivan, M.; Patrick, L.: Development of a kinetic model for catalytic reforming of naphtha and parameter estimation using industrial plant data. Energy Fuels 23, 979–983 (2009)CrossRef
18.
Zurück zum Zitat Rodríguez, M.A.; Ancheyta, J.: Detailed description of kinetic and reactor modeling for naphtha catalytic reforming. Fuel 90, 3492–3508 (2011)CrossRef Rodríguez, M.A.; Ancheyta, J.: Detailed description of kinetic and reactor modeling for naphtha catalytic reforming. Fuel 90, 3492–3508 (2011)CrossRef
19.
Zurück zum Zitat Shakor, Z.M.: Optimization of Al-Doura catalytic naphtha reforming process using genetic algorithm. Eng. Technol. J. 31, 1276–1296 (2013) Shakor, Z.M.: Optimization of Al-Doura catalytic naphtha reforming process using genetic algorithm. Eng. Technol. J. 31, 1276–1296 (2013)
20.
Zurück zum Zitat Taillar, R.G.: Cross-flow naphtha reforming in stacked-bed radial reactors with continuous solid circulation: catalyst deactivation and solid circulation between reactors. Energy Fuels 26, 6938–6959 (2012)CrossRef Taillar, R.G.: Cross-flow naphtha reforming in stacked-bed radial reactors with continuous solid circulation: catalyst deactivation and solid circulation between reactors. Energy Fuels 26, 6938–6959 (2012)CrossRef
21.
Zurück zum Zitat Zagoruiko, A.N.; Belyi, A.S.; Smolikov, M.D.; Noskova, A.S.: Unsteady-state kinetic simulation of naphtha reforming and coke combustion processes in the fixed and moving catalyst beds. Catal. Today 220–222, 168–177 (2014)CrossRef Zagoruiko, A.N.; Belyi, A.S.; Smolikov, M.D.; Noskova, A.S.: Unsteady-state kinetic simulation of naphtha reforming and coke combustion processes in the fixed and moving catalyst beds. Catal. Today 220–222, 168–177 (2014)CrossRef
22.
Zurück zum Zitat Iranshahi, D.; Karimi, M.; Amiri, S.; Jafari, M.; Rafiei, R.; Rahimpour, M.R.: Modeling of naphtha reforming unit applying detailed description of kinetic in continuous catalytic regeneration process. Chem. Eng. Res. Des. 92, 1704–1727 (2014)CrossRef Iranshahi, D.; Karimi, M.; Amiri, S.; Jafari, M.; Rafiei, R.; Rahimpour, M.R.: Modeling of naphtha reforming unit applying detailed description of kinetic in continuous catalytic regeneration process. Chem. Eng. Res. Des. 92, 1704–1727 (2014)CrossRef
23.
Zurück zum Zitat Polovina, S.; Vojtech, M.; Dejanović, I.; Grujić, A.; Stijepović, M.: Modeling a reaction section of a commercial continuous catalytic reformer. Energy Fuels 32, 6378–6396 (2018)CrossRef Polovina, S.; Vojtech, M.; Dejanović, I.; Grujić, A.; Stijepović, M.: Modeling a reaction section of a commercial continuous catalytic reformer. Energy Fuels 32, 6378–6396 (2018)CrossRef
24.
Zurück zum Zitat Zhou, X.; Hou, Z.; Wang, J.; Fang, W.; Ma, A.; Guo, J.; Klein, M.T.: A molecular level kinetic model for C12 continuous catalytic reforming. Energy Fuels 32, 7078–7085 (2018)CrossRef Zhou, X.; Hou, Z.; Wang, J.; Fang, W.; Ma, A.; Guo, J.; Klein, M.T.: A molecular level kinetic model for C12 continuous catalytic reforming. Energy Fuels 32, 7078–7085 (2018)CrossRef
25.
Zurück zum Zitat Babaqi, B.S.; Takriff, M.S.; Kamarudin, S.K.; Othman, N.A.: Mathematical modeling, simulation, and analysis for predicting improvement opportunities in the continuous catalytic regeneration reforming process. Chem. Eng. Res. Des. 132, 235–251 (2018)CrossRef Babaqi, B.S.; Takriff, M.S.; Kamarudin, S.K.; Othman, N.A.: Mathematical modeling, simulation, and analysis for predicting improvement opportunities in the continuous catalytic regeneration reforming process. Chem. Eng. Res. Des. 132, 235–251 (2018)CrossRef
26.
Zurück zum Zitat Liang, K.M.; Guo, H.Y.; Pan, S.W.: A study on naphtha catalytic reforming reactor simulation and analysis. J. Zhejiang Univ. Sci. 6B, 590–596 (2005)CrossRef Liang, K.M.; Guo, H.Y.; Pan, S.W.: A study on naphtha catalytic reforming reactor simulation and analysis. J. Zhejiang Univ. Sci. 6B, 590–596 (2005)CrossRef
27.
Zurück zum Zitat Ancheyta, J.; Villafuerte, E.; Diaz, L.; Gonzalez, E.: Modeling and simulation of four catalytic reactors in series for naphtha reforming. Energy Fuels 15, 887–893 (2001)CrossRef Ancheyta, J.; Villafuerte, E.; Diaz, L.; Gonzalez, E.: Modeling and simulation of four catalytic reactors in series for naphtha reforming. Energy Fuels 15, 887–893 (2001)CrossRef
28.
Zurück zum Zitat Ancheyta, J.; Villafuerte, E.; Schachat, P.; Aguilar, R.; Gonzalez, E.: Simulation of a commercial semiregenerative reforming plant using feedstocks with and without benzene precursors. Chem. Eng. Technol. 25, 541–546 (2002)CrossRef Ancheyta, J.; Villafuerte, E.; Schachat, P.; Aguilar, R.; Gonzalez, E.: Simulation of a commercial semiregenerative reforming plant using feedstocks with and without benzene precursors. Chem. Eng. Technol. 25, 541–546 (2002)CrossRef
29.
Zurück zum Zitat Behin, J.; Kavianpour, H.R.: A comparative study for the simulation of industrial naphtha reforming reactors with considering pressure drop on catalyst. Pet. Coal 51, 208–215 (2009) Behin, J.; Kavianpour, H.R.: A comparative study for the simulation of industrial naphtha reforming reactors with considering pressure drop on catalyst. Pet. Coal 51, 208–215 (2009)
30.
Zurück zum Zitat Reid, R.C.; Prausnitz, J.M.; Poling, B.E.: The Properties of Gases and Liquids, 4th edn. McGraw-Hill Book Company, New York City (1987) Reid, R.C.; Prausnitz, J.M.; Poling, B.E.: The Properties of Gases and Liquids, 4th edn. McGraw-Hill Book Company, New York City (1987)
31.
Zurück zum Zitat Ergun, S.: Fluid flow through packed columns. Chem. Eng. Prog. 48, 89–94 (1952) Ergun, S.: Fluid flow through packed columns. Chem. Eng. Prog. 48, 89–94 (1952)
32.
Zurück zum Zitat Rahimpour, M.R.: Operability of an industrial catalytic naphtha reformer in the presence of catalyst deactivation. Chem. Eng. Technol. 29, 616–624 (2006)CrossRef Rahimpour, M.R.: Operability of an industrial catalytic naphtha reformer in the presence of catalyst deactivation. Chem. Eng. Technol. 29, 616–624 (2006)CrossRef
33.
Zurück zum Zitat Moulijn, J.A.; Van, D.A.; Kapteijn, F.: Catalyst deactivation: is it predictable? What to do? Appl. Catal. A: General. 212, 3–16 (2001)CrossRef Moulijn, J.A.; Van, D.A.; Kapteijn, F.: Catalyst deactivation: is it predictable? What to do? Appl. Catal. A: General. 212, 3–16 (2001)CrossRef
34.
Zurück zum Zitat Bartholomew, C.H.: Mechanisms of catalyst deactivation. Appl. Catal. A: General 212, 17–60 (2001)CrossRef Bartholomew, C.H.: Mechanisms of catalyst deactivation. Appl. Catal. A: General 212, 17–60 (2001)CrossRef
35.
Zurück zum Zitat Forzatti, P.; Lietti, L.: Catalyst deactivation. Catal. Today 52, 165–181 (1999)CrossRef Forzatti, P.; Lietti, L.: Catalyst deactivation. Catal. Today 52, 165–181 (1999)CrossRef
36.
Zurück zum Zitat Afshar, E.A.; Mousavi, H.; Bayesteh, H.; Towfighi, J.: Nine-lumped kinetic model for VGO catalytic cracking; using catalyst deactivation. Fuel 231, 118–125 (2018)CrossRef Afshar, E.A.; Mousavi, H.; Bayesteh, H.; Towfighi, J.: Nine-lumped kinetic model for VGO catalytic cracking; using catalyst deactivation. Fuel 231, 118–125 (2018)CrossRef
37.
Zurück zum Zitat Naik, D.V.; Karthik, V.; Kumar, V.; Prasad, B.; Grag, M.: Kinetic modeling for catalytic cracking of pyrolysis oils with VGO in a FCC unit. Chem. Eng. Sci. 170, 790–798 (2017)CrossRef Naik, D.V.; Karthik, V.; Kumar, V.; Prasad, B.; Grag, M.: Kinetic modeling for catalytic cracking of pyrolysis oils with VGO in a FCC unit. Chem. Eng. Sci. 170, 790–798 (2017)CrossRef
Metadaten
Titel
A Detailed Reaction Kinetic Model of Heavy Naphtha Reforming
verfasst von
Zaidoon M. Shakor
Adnan A. AbdulRazak
Khalid A. Sukkar
Publikationsdatum
27.04.2020
Verlag
Springer Berlin Heidelberg
Erschienen in
Arabian Journal for Science and Engineering / Ausgabe 9/2020
Print ISSN: 2193-567X
Elektronische ISSN: 2191-4281
DOI
https://doi.org/10.1007/s13369-020-04376-y

Weitere Artikel der Ausgabe 9/2020

Arabian Journal for Science and Engineering 9/2020 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.