Skip to main content
Erschienen in: The International Journal of Advanced Manufacturing Technology 7-8/2021

19.05.2021 | ORIGINAL ARTICLE

A new sealing technology for ultra-thin glass to aluminum alloy by laser transmission welding method

verfasst von: Zhang Min, Chan Yufei, Chen Changjun, Qiu Zhaoling

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 7-8/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

An experimental study on laser transmission welding of transparent glass and aluminum alloy by a millisecond pulsed laser is reported for the purpose of hermetically sealing glass to metal. Prior to the laser sealing process, an oxide coating is prepared on the aluminum alloy surfaces using the micro-arc-oxidation process. The effect of laser processing parameters on the shear force, weld seam morphology, and weld joint interface is investigated, and the formation mechanism of the weld seam is analyzed. The results show that the micro-arc-oxidation coating can effectively act as a laser energy absorbing layer and buffer layer of weldments. In addition, the main reason for realizing the connection between these two materials lies in the mixed mosaic structure formed within welds. When the laser power is 100 W, laser pulse width 2.5 ms, welding speed 3 mm/s, and laser frequency 10 Hz, the weldments can obtain good sealing.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Cocheteau N, Maurel-Pantel A, Lebon F, Mazerolle F, Rosu I, Ait-Zaid S, Larclause IS (2016) Influence of roughness on mechanical strength of direct bonded silica and Zerodur glasses. Int J Adhes Adhes 68:87–94CrossRef Cocheteau N, Maurel-Pantel A, Lebon F, Mazerolle F, Rosu I, Ait-Zaid S, Larclause IS (2016) Influence of roughness on mechanical strength of direct bonded silica and Zerodur glasses. Int J Adhes Adhes 68:87–94CrossRef
2.
Zurück zum Zitat Szesz EM, Lepienski CM (2017) Anodic bonding of titanium alloy with bioactive glass. J Non-Cryst Solids 471:19–27CrossRef Szesz EM, Lepienski CM (2017) Anodic bonding of titanium alloy with bioactive glass. J Non-Cryst Solids 471:19–27CrossRef
3.
Zurück zum Zitat Kind H, Gehlen E, Aden M, Olowinsky A, Gillner A (2014) Laser glass frit sealing for encapsulation of vacuum insulation glasses. Phys Procedia 56:673–680CrossRef Kind H, Gehlen E, Aden M, Olowinsky A, Gillner A (2014) Laser glass frit sealing for encapsulation of vacuum insulation glasses. Phys Procedia 56:673–680CrossRef
4.
Zurück zum Zitat Buček A, Brablec A, Kováčik D, Sťahel P, Černák M (2017) Glass bond adhesive strength improvement by DCSBD atmospheric-pressure plasma treatment. Int J Adhes Adhes 78:1–3CrossRef Buček A, Brablec A, Kováčik D, Sťahel P, Černák M (2017) Glass bond adhesive strength improvement by DCSBD atmospheric-pressure plasma treatment. Int J Adhes Adhes 78:1–3CrossRef
5.
Zurück zum Zitat Zhang H, Liu Y, Wang LG, Fan JJ, Fan XJ, Sun FL, Zhang GQ (2018) A new hermetic sealing method for ceramic package using nanosilver sintering technology. Microelectron Reliab 81:143–149CrossRef Zhang H, Liu Y, Wang LG, Fan JJ, Fan XJ, Sun FL, Zhang GQ (2018) A new hermetic sealing method for ceramic package using nanosilver sintering technology. Microelectron Reliab 81:143–149CrossRef
6.
Zurück zum Zitat Rautiainen A, Xu HB, Österlund E, Li J, Vuorinen V, Paulasto-Kröckel M (2015) Microstructural characterization and mechanical performance of wafer-level SLID bonded Au-Sn and Cu-Sn seal rings for MEMS encapsulation. J Electron Mater 44:4533–4548CrossRef Rautiainen A, Xu HB, Österlund E, Li J, Vuorinen V, Paulasto-Kröckel M (2015) Microstructural characterization and mechanical performance of wafer-level SLID bonded Au-Sn and Cu-Sn seal rings for MEMS encapsulation. J Electron Mater 44:4533–4548CrossRef
7.
Zurück zum Zitat Liu SX, Yang Z, Zhang JF, Zhang SW, Miao H, Zhang YJ, Zhang Q (2018) Microstructure characteristics of vacuum glazing brazing joints using laser sealing technique. Opt Laser Technol 101:189–194CrossRef Liu SX, Yang Z, Zhang JF, Zhang SW, Miao H, Zhang YJ, Zhang Q (2018) Microstructure characteristics of vacuum glazing brazing joints using laser sealing technique. Opt Laser Technol 101:189–194CrossRef
8.
Zurück zum Zitat Richter S, Zimmermann F, Tünnermann A, Nolte S (2016) Laser welding of glasses at high repetition rates — Fundamentals and prospects. Opt Laser Technol 83:59–66CrossRef Richter S, Zimmermann F, Tünnermann A, Nolte S (2016) Laser welding of glasses at high repetition rates — Fundamentals and prospects. Opt Laser Technol 83:59–66CrossRef
9.
Zurück zum Zitat Döhler F, Zscheckel T, Kasch S, Schmidt T, Rüssel C (2017) A glass in the CaO/MgO/Al2O3/SiO2 system for the rapid laser sealing of alumina. Ceram Int 43:4302–4308CrossRef Döhler F, Zscheckel T, Kasch S, Schmidt T, Rüssel C (2017) A glass in the CaO/MgO/Al2O3/SiO2 system for the rapid laser sealing of alumina. Ceram Int 43:4302–4308CrossRef
10.
Zurück zum Zitat Pablos-Martin A d, Th H (2017) Laser welding of glasses using a nanosecond pulsed Nd:YAG laser. Opt Lasers Eng 90:1–9CrossRef Pablos-Martin A d, Th H (2017) Laser welding of glasses using a nanosecond pulsed Nd:YAG laser. Opt Lasers Eng 90:1–9CrossRef
11.
Zurück zum Zitat Richter S, Zimmermann F, Tünnermann A, Nolte S (2016) Laser welding of glasses at high repetition rates—fundamentals and prospects. Opt Laser Technol 83:59–66CrossRef Richter S, Zimmermann F, Tünnermann A, Nolte S (2016) Laser welding of glasses at high repetition rates—fundamentals and prospects. Opt Laser Technol 83:59–66CrossRef
12.
Zurück zum Zitat Malfait WJ, Robert K, Lang B, Rist T, Klučka M, Zajacz Z, Koebel MM (2016) Optimized solder alloy for glass-to-metal joints by simultaneous soldering and anodic bonding. J Mater Process Technol 236:176–182CrossRef Malfait WJ, Robert K, Lang B, Rist T, Klučka M, Zajacz Z, Koebel MM (2016) Optimized solder alloy for glass-to-metal joints by simultaneous soldering and anodic bonding. J Mater Process Technol 236:176–182CrossRef
13.
Zurück zum Zitat Wang X, Li P, Xu ZK, Hu X, Xi SH (2010) Laser transmission joint between PET and titanium for biomedical application. J Mater Process Technol 210:1767–1771CrossRef Wang X, Li P, Xu ZK, Hu X, Xi SH (2010) Laser transmission joint between PET and titanium for biomedical application. J Mater Process Technol 210:1767–1771CrossRef
14.
Zurück zum Zitat Quintino L, Liu L, Silva RM, Silva RJC, Hu A (2013) Bonding NiTi to glass with femtosecond laser pulses. Mater Lett 98:142–145CrossRef Quintino L, Liu L, Silva RM, Silva RJC, Hu A (2013) Bonding NiTi to glass with femtosecond laser pulses. Mater Lett 98:142–145CrossRef
15.
Zurück zum Zitat Liu X, Chen CJ, Wang XN, Zhang M (2014) The research of glass and metal sealing. Welding Technology 43:1–6 Liu X, Chen CJ, Wang XN, Zhang M (2014) The research of glass and metal sealing. Welding Technology 43:1–6
16.
Zurück zum Zitat Zou T, Chen CJ, Zhang M, Xing L (2016) Study on laser welding mechanisms of glass/stainless-steel and glass/titanium-alloy materials. Chinese J Lasers 43:0902002CrossRef Zou T, Chen CJ, Zhang M, Xing L (2016) Study on laser welding mechanisms of glass/stainless-steel and glass/titanium-alloy materials. Chinese J Lasers 43:0902002CrossRef
17.
Zurück zum Zitat Qiu ZL, Chen CJ, Zhang M, Chen WG, Zhang W (2017) Performance and mechanism of laser welding of micro-arc-oxidation aluminum alloy and high-alumina ultrathin glass. Chinese J Lasers 44:1202008CrossRef Qiu ZL, Chen CJ, Zhang M, Chen WG, Zhang W (2017) Performance and mechanism of laser welding of micro-arc-oxidation aluminum alloy and high-alumina ultrathin glass. Chinese J Lasers 44:1202008CrossRef
18.
Zurück zum Zitat Li CY, Zhang M, Chen CJ, Wang XN, Chen WG (2016) Effect of laser weld spacing and multipass welding on performance of glass sealing with aluminum alloy and underlying mechanism. Chinese J Lasers 43(7):0702005CrossRef Li CY, Zhang M, Chen CJ, Wang XN, Chen WG (2016) Effect of laser weld spacing and multipass welding on performance of glass sealing with aluminum alloy and underlying mechanism. Chinese J Lasers 43(7):0702005CrossRef
19.
Zurück zum Zitat Faidel D, Behr W, Groß S, Reisgen U (2010) Glass sealing materials and laser joining process development for fuel cell stack manufacturing. Mater Werkst 41:914–924CrossRef Faidel D, Behr W, Groß S, Reisgen U (2010) Glass sealing materials and laser joining process development for fuel cell stack manufacturing. Mater Werkst 41:914–924CrossRef
20.
Zurück zum Zitat Faidel D, Behr W, Reisgen U (2012) Laser-based glass sealant repair application for untight solid oxide fuel cell stacks. J Univ Chem Tech Metall 47:421–428 Faidel D, Behr W, Reisgen U (2012) Laser-based glass sealant repair application for untight solid oxide fuel cell stacks. J Univ Chem Tech Metall 47:421–428
21.
Zurück zum Zitat Börner FD, Lippmann W, Hurtado A, Schön B (2014) Glasses for laser joining of zirconia ceramics. J Eur Ceram Soc 34:765–772CrossRef Börner FD, Lippmann W, Hurtado A, Schön B (2014) Glasses for laser joining of zirconia ceramics. J Eur Ceram Soc 34:765–772CrossRef
22.
Zurück zum Zitat Comesañ R, Val J d, Durán A, Justo VM, Serben FC, Pascuala MJ (2015) Laser cladding of glass-ceramic sealants for SOFC. J Eur Ceram Soc 35:4475–4484CrossRef Comesañ R, Val J d, Durán A, Justo VM, Serben FC, Pascuala MJ (2015) Laser cladding of glass-ceramic sealants for SOFC. J Eur Ceram Soc 35:4475–4484CrossRef
23.
Zurück zum Zitat Zhao ZQ, Pan QL, Yan JK, Ye J, Liu YR (2018) Direct current micro-arc oxidation coatings on Al-Zn-Mg-Mn-Zr extruded alloy with tunable structures and properties templated by discharge stages. Vacuum. 150:155–165CrossRef Zhao ZQ, Pan QL, Yan JK, Ye J, Liu YR (2018) Direct current micro-arc oxidation coatings on Al-Zn-Mg-Mn-Zr extruded alloy with tunable structures and properties templated by discharge stages. Vacuum. 150:155–165CrossRef
24.
Zurück zum Zitat Li WP, Qian ZY, Liu XH, Zhu LQ, Liu HC (2015) Investigation of micro-arc oxidation coating growth patterns of aluminum alloy by two-step oxidation method. Appl Surf Sci 356:581–586CrossRef Li WP, Qian ZY, Liu XH, Zhu LQ, Liu HC (2015) Investigation of micro-arc oxidation coating growth patterns of aluminum alloy by two-step oxidation method. Appl Surf Sci 356:581–586CrossRef
25.
Zurück zum Zitat Pinkerton AJ, Li L (2004) Modelling the geometry of a moving laser melt pool and deposition track via energy and mass balances. J Phy D: Appl Phys 37:1885–1895CrossRef Pinkerton AJ, Li L (2004) Modelling the geometry of a moving laser melt pool and deposition track via energy and mass balances. J Phy D: Appl Phys 37:1885–1895CrossRef
26.
Zurück zum Zitat Schneider M, Dal M, Koutiri FC, Fabbro R (2018) Experimental analysis of spatter generation and melt-pool behavior during the powder bed laser beam melting process. J Mater Process Technol 251:376–386CrossRef Schneider M, Dal M, Koutiri FC, Fabbro R (2018) Experimental analysis of spatter generation and melt-pool behavior during the powder bed laser beam melting process. J Mater Process Technol 251:376–386CrossRef
27.
Zurück zum Zitat ASTM (2014) E831-14 standard test method for linear thermal expansion of solid materials by thermomechanical analysis. E 831-01 ASTM (2014) E831-14 standard test method for linear thermal expansion of solid materials by thermomechanical analysis. E 831-01
29.
Zurück zum Zitat Knig J, Nolte S, Tünnermann A (2005) Plasma evolution during metal ablation with ultrashort laser pulses. Opt Express 13:10597–10607CrossRef Knig J, Nolte S, Tünnermann A (2005) Plasma evolution during metal ablation with ultrashort laser pulses. Opt Express 13:10597–10607CrossRef
30.
Zurück zum Zitat Chen J, Carter RM, Thomson RR, Hand DP (2015) Avoiding the requirement for preexisting optical contact during picosecond laser glass-to-glass welding. Opt Express 23:18645–18657CrossRef Chen J, Carter RM, Thomson RR, Hand DP (2015) Avoiding the requirement for preexisting optical contact during picosecond laser glass-to-glass welding. Opt Express 23:18645–18657CrossRef
31.
Zurück zum Zitat Ostrikov K, Neyts EC, Meyyap M (2013) Plasma nanoscience: from nano-solids in plasmas to nano-plasmas in solids. Adv Phys 62:113–224CrossRef Ostrikov K, Neyts EC, Meyyap M (2013) Plasma nanoscience: from nano-solids in plasmas to nano-plasmas in solids. Adv Phys 62:113–224CrossRef
32.
Zurück zum Zitat Liu JM (1982) Simple technique for measurements of pulsed Gaussian-beam spot sizes. Opt Lett 7:196–198CrossRef Liu JM (1982) Simple technique for measurements of pulsed Gaussian-beam spot sizes. Opt Lett 7:196–198CrossRef
33.
Zurück zum Zitat Hoge CE, Brennan JJ, Pask JA (1973) Interfacial reactions and wetting behavior of glass-iron systems. J Am Ceram Soc 56(2):51–54CrossRef Hoge CE, Brennan JJ, Pask JA (1973) Interfacial reactions and wetting behavior of glass-iron systems. J Am Ceram Soc 56(2):51–54CrossRef
34.
Zurück zum Zitat Zanchetta A, Lefort P, Gabbay E (1995) Thermal expansion and adhesion of ceramic to metal sealings: case of porcelain-Kovar junctions. J Eur Ceram Soc 15(3):233–238CrossRef Zanchetta A, Lefort P, Gabbay E (1995) Thermal expansion and adhesion of ceramic to metal sealings: case of porcelain-Kovar junctions. J Eur Ceram Soc 15(3):233–238CrossRef
35.
Zurück zum Zitat A.Temmler, C.B.Weingarten, B.Schober, E.Uluz (2021) Investigation on laser beam figuring of fused silica using microsecond pulsed CO2 laser radiation, Appl. Surf. Sci In press A.Temmler, C.B.Weingarten, B.Schober, E.Uluz (2021) Investigation on laser beam figuring of fused silica using microsecond pulsed CO2 laser radiation, Appl. Surf. Sci In press
36.
Zurück zum Zitat Ciuca OP, Carter RM, Prangnell PB, Duncan PH (2016) Characterisation of weld zone reactions in dissimilar glass-to-aluminium pulsed picosecond laser welds. Mater Charact 120:53–62CrossRef Ciuca OP, Carter RM, Prangnell PB, Duncan PH (2016) Characterisation of weld zone reactions in dissimilar glass-to-aluminium pulsed picosecond laser welds. Mater Charact 120:53–62CrossRef
37.
Zurück zum Zitat Martin ADP, Lorenz M, Grundmann M, Höche TH (2017) Laser welding of fused silica glass with sapphire using a nonstoichiometric, fresnoitic Ba2TiSi2O8·3SiO2 thin film as an absorber. Opt Laser Technol 92:85–94CrossRef Martin ADP, Lorenz M, Grundmann M, Höche TH (2017) Laser welding of fused silica glass with sapphire using a nonstoichiometric, fresnoitic Ba2TiSi2O8·3SiO2 thin film as an absorber. Opt Laser Technol 92:85–94CrossRef
38.
Zurück zum Zitat Miotello A, Kelly R (1999) Laser-induced phase explosion: new physical problems when a condensed phase approaches the thermodynamic critical temperature. Appl Phys A Mater Sci Process 69:S67–S73CrossRef Miotello A, Kelly R (1999) Laser-induced phase explosion: new physical problems when a condensed phase approaches the thermodynamic critical temperature. Appl Phys A Mater Sci Process 69:S67–S73CrossRef
Metadaten
Titel
A new sealing technology for ultra-thin glass to aluminum alloy by laser transmission welding method
verfasst von
Zhang Min
Chan Yufei
Chen Changjun
Qiu Zhaoling
Publikationsdatum
19.05.2021
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 7-8/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-021-07226-9

Weitere Artikel der Ausgabe 7-8/2021

The International Journal of Advanced Manufacturing Technology 7-8/2021 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.