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Erschienen in: Computational Mechanics 1/2014

01.07.2014 | Original Paper

Additive particle deposition and selective laser processing-a computational manufacturing framework

verfasst von: T. I. Zohdi

Erschienen in: Computational Mechanics | Ausgabe 1/2014

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Abstract

Many additive manufacturing technologies involve the deposition of particles onto a surface followed by selective, targeted, laser heating. This paper develops a modular computational framework which combines the various steps within this overall process. Specifically, the framework synthesizes the following:
  • particle dynamics, which primarily entails: (a) the movement of the particles induced by contact with the surface, (b) particle-to-particle contact forces and (c) near-field interaction and external electromagnetic fields.
  • laser-input, which primarily entails: (a) absorption of laser energy input and (b) beam interference (attenuation) from particles and
  • particle thermodynamics, which primarily entails: (a) heat transfer between particles in contact by conduction and (b) subsequent thermal softening of the particles.
Numerical examples are provided and extensions are also addressed for two advanced processing scenarios involving solid-liquid-gas phase transformations.

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Fußnoten
1
For an early history of the printed electronics field, see Gamota et al. [36]. For reviews of optical coatings and photonics, see Nakanishi et al. [65] and Maier and Atwater [58], for biosensors see Alivisatos [3], for catalysts, see Haruta [41] and for MEMS applications, see Full et al. [35] and Ho et al. [44].
 
2
There has been considerable research activity in processing of powders, in particular by compaction, for example, see Akisanya et al. [2], Anand and Gu [5], Brown and Abou-Chedid [8], Domas [20], Fleck [33], Gethin et al. [37], Gu et al. [39], Lewis et al. [55], Ransing et al. [76], Tatzel [87] and Zohdi [101, 102]. The study of “granular” or “particulate” media is wide ranging. Classical examples include the study of natural materials, such as sand and gravel, associated with coastal erosion, landslides and avalanches.
 
3
A closely related method, Electron Beam Melting, fully melts the material and produces dense solids that are void free.
 
4
\(I\!\!K_{ij}\) can be approximated by an average interfacial value of the \(i-j\) pair, \(I\!\!K_{ij}\approx \frac{I\!\!K_i+I\!\!K_j}{2}\). If the materials are the same, this collapses to simply \(I\!\!K\). As for the mechanical contact, \(A^c_{ij}\) is the contact area associated with the particle pair \((ij)\).
 
5
All system parameters can be scaled to describe any specific system of interest. They were selected simply for illustration purposes.
 
6
In the idealized limit, the temperature would be constant.
 
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Metadaten
Titel
Additive particle deposition and selective laser processing-a computational manufacturing framework
verfasst von
T. I. Zohdi
Publikationsdatum
01.07.2014
Verlag
Springer Berlin Heidelberg
Erschienen in
Computational Mechanics / Ausgabe 1/2014
Print ISSN: 0178-7675
Elektronische ISSN: 1432-0924
DOI
https://doi.org/10.1007/s00466-014-1012-6

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