Skip to main content

2016 | OriginalPaper | Buchkapitel

An Investigation on Slab Milling Operation to Find Out Optimum Cutting Parameters

verfasst von : Spandan Guha, Tapas Banerjee, Asish Bandyopadhyay, Santanu Das

Erschienen in: CAD/CAM, Robotics and Factories of the Future

Verlag: Springer India

Aktivieren Sie unsere intelligente Suche um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Milling is a widely used machining operation. For generating a flat wide surface, slab milling is usually employed in industry. In this experimental work, slab milling operation has been performed on low alloy steel to obtain appropriate cutting parameters in order to get low surface roughness, low vibration and high material removal rate. Taguchi method and composite desirability function of response surface methodology have been used to get required cutting parameters. It has been observed from Taguchi’s methodology that surface roughness is affected mostly by variation of cutting velocity or speed; in case of material removal rate, effect of feed is quite high, and speed also has sufficient effect on it.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
Zurück zum Zitat Bhattacharyya, A. (2008). Metal cutting, theory and practice. Kolkata: New Central Book Agency. Bhattacharyya, A. (2008). Metal cutting, theory and practice. Kolkata: New Central Book Agency.
Zurück zum Zitat Calişkan, H., Kurbanoģlu, C., Panjan, P., & Kramar, D. (2013). Investigation of the performance of carbide cutting tools with hard coatings in hard milling based on the RSM. International Journal of Advanced Manufacturing Technology, 66, 883–893.CrossRef Calişkan, H., Kurbanoģlu, C., Panjan, P., & Kramar, D. (2013). Investigation of the performance of carbide cutting tools with hard coatings in hard milling based on the RSM. International Journal of Advanced Manufacturing Technology, 66, 883–893.CrossRef
Zurück zum Zitat Chattopadhyay, A. B. (2012). Machining and machine tools. New Delhi: Willey-India. Chattopadhyay, A. B. (2012). Machining and machine tools. New Delhi: Willey-India.
Zurück zum Zitat Chen, C. C., Liu, N. M., Chiang, K. T., & Chen, H. L. (2012). Experimental investigation of tool vibration and surface roughness in the precision end-milling process using SSA. International Journal of Advanced Manufacturing Technology, 63, 797–815.CrossRef Chen, C. C., Liu, N. M., Chiang, K. T., & Chen, H. L. (2012). Experimental investigation of tool vibration and surface roughness in the precision end-milling process using SSA. International Journal of Advanced Manufacturing Technology, 63, 797–815.CrossRef
Zurück zum Zitat Chibane, H., Morandeau, A., Serra, R., Bochou, A., & Leroy, R. (2013). Optimal milling conditions for carbon/epoxy composite material using DVA. International Journal of Advanced Manufacturing Technology, 68, 1111–1121.CrossRef Chibane, H., Morandeau, A., Serra, R., Bochou, A., & Leroy, R. (2013). Optimal milling conditions for carbon/epoxy composite material using DVA. International Journal of Advanced Manufacturing Technology, 68, 1111–1121.CrossRef
Zurück zum Zitat Derringer, G., & Suich, R. (1980). Simultaneous opt. of several response var. Journal of Quality Technology, 4, 214–219.CrossRef Derringer, G., & Suich, R. (1980). Simultaneous opt. of several response var. Journal of Quality Technology, 4, 214–219.CrossRef
Zurück zum Zitat Goel, P., Khan, Z. A., Siddique, A. N., Kamaruddin, S., & Gupta, R. K. (2012). Influence of slab milling process parameters in surface integrity of HSLA: A multi-performance characteristic optimisation. International Journal of Advanced Manufacturing Technology, 61, 859–871.CrossRef Goel, P., Khan, Z. A., Siddique, A. N., Kamaruddin, S., & Gupta, R. K. (2012). Influence of slab milling process parameters in surface integrity of HSLA: A multi-performance characteristic optimisation. International Journal of Advanced Manufacturing Technology, 61, 859–871.CrossRef
Zurück zum Zitat Huang, P., Lie, J., Sun, J., & Ge, M. (2012). Milling force vibration analysis in high speed milling titanium alloy using variable pitch angle mill. International Journal of Advanced Manufacturing Technology, 58, 153–160.CrossRef Huang, P., Lie, J., Sun, J., & Ge, M. (2012). Milling force vibration analysis in high speed milling titanium alloy using variable pitch angle mill. International Journal of Advanced Manufacturing Technology, 58, 153–160.CrossRef
Zurück zum Zitat Huang, P., Li, J., Sun, J., & Zhou, J. (2013). Study of vibration reduction mechanism of variable pitch end mill and cutting performance in milling titanium alloy. International Journal of Advanced Manufacturing Technology, 67, 1385–1391.CrossRef Huang, P., Li, J., Sun, J., & Zhou, J. (2013). Study of vibration reduction mechanism of variable pitch end mill and cutting performance in milling titanium alloy. International Journal of Advanced Manufacturing Technology, 67, 1385–1391.CrossRef
Zurück zum Zitat Ignatov, M. G., Parminov, A. E., & Prokof’ev, E. Yu. (2008). Influenced of the vertical cutting force on the surface precision and roughness in opposed milling. Russian Engineering Research, 28, 864–865.CrossRef Ignatov, M. G., Parminov, A. E., & Prokof’ev, E. Yu. (2008). Influenced of the vertical cutting force on the surface precision and roughness in opposed milling. Russian Engineering Research, 28, 864–865.CrossRef
Zurück zum Zitat Jeyakumar, I., Marimuthu, K., & Ramachandran, T. (2013). Prediction of cutting force, tool wear and surface roughness of Al6061/SiC composites for end milling using RSM. Journal of Mechanical Science and Technology, 27, 2813–2822.CrossRef Jeyakumar, I., Marimuthu, K., & Ramachandran, T. (2013). Prediction of cutting force, tool wear and surface roughness of Al6061/SiC composites for end milling using RSM. Journal of Mechanical Science and Technology, 27, 2813–2822.CrossRef
Zurück zum Zitat Ko, J. H., & Tan, S. W. (2013). Chatter marks reduction in meso-scale milling through ultrasonic vibration assistance parallel to tooling’s axis. International Journal of Precision Engineering and Manufacturing, 14, 17–22.CrossRef Ko, J. H., & Tan, S. W. (2013). Chatter marks reduction in meso-scale milling through ultrasonic vibration assistance parallel to tooling’s axis. International Journal of Precision Engineering and Manufacturing, 14, 17–22.CrossRef
Zurück zum Zitat Niknam, S. A., & Songmene, V. (2013). Simultaneous optimization of burrs size and surface finish when milling 6061-T6 aluminium alloy. International Journal of Precision Engineering and Manufacturing, 14, 1311–1320.CrossRef Niknam, S. A., & Songmene, V. (2013). Simultaneous optimization of burrs size and surface finish when milling 6061-T6 aluminium alloy. International Journal of Precision Engineering and Manufacturing, 14, 1311–1320.CrossRef
Zurück zum Zitat Öktem, H., Erzurumlu, T., & Cöl, M. (2006). A study of the Taguchi optimization method for surface roughness in finish milling of mould surfaces. International Journal of Advanced Manufacturing Technology, 28, 694–700.CrossRef Öktem, H., Erzurumlu, T., & Cöl, M. (2006). A study of the Taguchi optimization method for surface roughness in finish milling of mould surfaces. International Journal of Advanced Manufacturing Technology, 28, 694–700.CrossRef
Zurück zum Zitat Reddy, N. S. K., & Rao, P. V. (2006). Selection of an optimal parametric combination for achieving a better surface finish in dry milling using genetic algorithm. International Journal of Advanced Manufacturing Technology, 28, 463–473.CrossRef Reddy, N. S. K., & Rao, P. V. (2006). Selection of an optimal parametric combination for achieving a better surface finish in dry milling using genetic algorithm. International Journal of Advanced Manufacturing Technology, 28, 463–473.CrossRef
Zurück zum Zitat Roy, R. K. (2001). Design of Experiments Using the Taguchi’s Approach. John Willey & Sons. Roy, R. K. (2001). Design of Experiments Using the Taguchi’s Approach. John Willey & Sons.
Zurück zum Zitat Shen, X. H., Zhang, J., Xing, D., & Zhao, Y. (2012). A study of surface roughness variation on ultrasonic vibration-assisted milling. International Journal of Advanced Manufacturing Technology, 58, 553–561.CrossRef Shen, X. H., Zhang, J., Xing, D., & Zhao, Y. (2012). A study of surface roughness variation on ultrasonic vibration-assisted milling. International Journal of Advanced Manufacturing Technology, 58, 553–561.CrossRef
Zurück zum Zitat Taguchi, G. (1987). System of experimental design: Engineering methods to optimize quality and minimize cost. In Proceedings UNIPUB/ Kraus International, White Plains, NY. Taguchi, G. (1987). System of experimental design: Engineering methods to optimize quality and minimize cost. In Proceedings UNIPUB/ Kraus International, White Plains, NY.
Zurück zum Zitat Weinert, K., Surmann, T., Enk, D., & Webber, O. (2007). The effect of runout on the milling tool vibration and surface quality. Production Engineering—Research and Development, 1, 265–270.CrossRef Weinert, K., Surmann, T., Enk, D., & Webber, O. (2007). The effect of runout on the milling tool vibration and surface quality. Production Engineering—Research and Development, 1, 265–270.CrossRef
Zurück zum Zitat Zhang, S., & Li, J. F. (2010–11). Tool wear criterion, tool life and surface roughness during high speed end milling Ti-6Al-4 V alloy. Journal of Zhejiang University—Science A, 8, 587–595. Zhang, S., & Li, J. F. (2010–11). Tool wear criterion, tool life and surface roughness during high speed end milling Ti-6Al-4 V alloy. Journal of Zhejiang University—Science A, 8, 587–595.
Metadaten
Titel
An Investigation on Slab Milling Operation to Find Out Optimum Cutting Parameters
verfasst von
Spandan Guha
Tapas Banerjee
Asish Bandyopadhyay
Santanu Das
Copyright-Jahr
2016
Verlag
Springer India
DOI
https://doi.org/10.1007/978-81-322-2740-3_33

Neuer Inhalt