Automation on Front Fork Assembly Machines Using Vibro-Feeder & Pick and Place Mechanism

The automation on front fork assembly machine is the project design to improve the quality as well as productivity of manual machines. Manual operating process consist of lots of errors like parts missing in assembly, parts fitment in the wrong direction, misalignment during assembly, inconsistency in process, etc. The automated multipurpose machine eliminates the errors generated by a manual operating process. Proposed machine is also focused to reduce operator fatigue & ergonomic improvement during working. Reduction in operator fatigue, improves working efficiency of operator which will result in an increase in productivity. This proposed automation is the combination of four individual process, namely Oil seal pressing, Guide bush pressing, Washer insertion & Oil seal greasing. The machine is controlled by a programmable logical control (PLC). It consist of number of pneumatic cylinders which will apply for pressing, pick & place & clamping of component, etc. The operator function is just to load & unload the component all the rest process is automatically done by the machine itself. This automation is beneficial in quality & productivity of the product; it will also reduce manpower cost as the proposed automation saves nine men per day.