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Autonomous Heavy-Duty Vehicles in Logistics: Market Trends, Opportunities, and Barriers

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  • 2026
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Abstract

Dieses Kapitel untersucht das transformative Potenzial autonomer Schwerlastfahrzeuge (AHVs) in der Logistik und beleuchtet Markttrends, Chancen und Hindernisse. Durch eine umfassende dreijährige Marktanalyse untersucht die Studie die Interaktion von AHVs mit der Logistik anhand von Literaturrezensionen, Workshops, Interviews und Schreibtischrecherchen. Zu den wichtigsten Ergebnissen zählen verbesserte Sicherheit, Kostenreduzierung und Ressourcenoptimierung als primäre Chancen, während technologische Unreife, regulatorische Herausforderungen und ethische Bedenken als bedeutende Hindernisse identifiziert werden. Die Quadrantenanalyse von Chancen und Hindernissen bietet einen detaillierten Überblick über das dynamische Zusammenspiel zwischen Herausforderungen und potenziellen Gewinnen. Die Studie schließt mit strategischen Empfehlungen für die Einführung von AHDV und betont die Notwendigkeit kooperativer, anpassungsfähiger Maßnahmen, um ihr volles Potenzial im Logistiksektor zu nutzen.

1 Introduction

The integration of autonomous heavy-duty vehicles (AHDVs) represents a transformative shift within contemporary logistics and transportation. With the potential to enhance operational efficiencies in global delivery networks, AHDVs have emerged as catalysts for reshaping supply chain dynamics, logistics strategies, and material handling. Amid these advancements, navigating challenges becomes crucial.
AHDVs, endowed with autonomous capabilities, hold promise for streamlining material flow paradigms. Yet, their integration is impeded by multifaceted challenges, requiring an understanding of market dynamics, legal complexities, and technological advancements. This paper explores the landscape of AHDVs in logistics, shedding light on market dynamics and insights for integration. Rooted in a comprehensive three-year market analysis, it delves into AHDVs’ interaction with logistics through literature reviews, workshops, interviews, and desk research.
Research question: “What are the significant market trends, barriers, and opportunities associated with the integration of autonomous heavy-duty vehicles within the logistics sector?” By examining market trends, barriers, and opportunities, this study contributes to understanding AHDVs’ role in logistics and aids stakeholders in navigating their integration.

2 Methodology

We adopted a qualitative approach to analyze the integration of AHDVs in the logistics sector. Creswell [1] suggests that this approach is well-suited for capturing the diverse perspectives, experiences, and insights of stakeholders, enabling a thorough exploration of the research problem. Our research process included several distinct phases: problem definition, research design, data collection, analysis, and reporting, as outlined by Sekaran [2]. The initial phase, Problem Definition and Objective Setting, focused on identifying market trends, barriers, and opportunities to aid decision-making at consortium and partner levels. The Research Design and Approach phase used a qualitative method due to its exploratory nature, which supports extensive data collection and analysis. This phase involved gathering both primary and secondary data for a comprehensive understanding, as recommended by Denzin and Lincoln [3].
Data Collection was critical, utilizing structured surveys, questionnaires, interviews, workshops, and social media polls to capture specific opinions and insights from industry professionals, experts, and practitioners. The variety of data collection methods, as detailed in Table 1, allowed us to gather a wide and deep range of perspectives. Neuman [4] notes that using multiple data collection methods enhances the data pool and the credibility of the findings. A thorough analysis of secondary data, including academic papers, reports, and business publications, helped establish a broad contextual framework that supported the authenticity of the primary data.
During the Data Analysis phase, we transcribed interviews and surveys to accurately capture key insights. We then used open-coding to identify initial themes and patterns, following grounded theory [5]. This process led to a thematic analysis, as Braun & Clarke [6] describe, where codes were grouped into broader themes that highlighted recurring relationships and insights. We maintained accuracy and consistency through the constant comparison method [7], comparing themes across different data sources. The final stage involved interpreting these themes in relation to our research objectives, offering a nuanced understanding of our findings.
In the Reporting and Communication phase, we aligned our presentation of findings with our research goals, incorporating relevant literature and direct quotations. The implications were discussed to encourage a detailed discussion on AHDVs in logistics, and the outcomes were shared with partners to improve the overall project results.
Table 1.
Data Collection Methods.
Data Collection Method
Focus
Participants
Method Description
Social Media Polls (LinkedIn)
Automation in logistics operations to AVs market readiness
234 responses
Weekly polls to gather insights on different automation topics
Workshop
Drivers, barriers, and opportunities for AHDVs in logistics
Various consortium partners, around 36 (manufacturers, research institutes, consultancy firms, etc.)
Interactive survey using Mentimeter and collaborative session using Metroretro
Online Survey (Mentimeter)
Identification of barriers, opportunities, and drivers of automated HDVs in logistics
16 partners
Survey to identify barriers, opportunities, and drivers
Interviews with Project Partners
Barriers and opportunities to connected and autonomous HDVs in real logistics operations
11 key opinion leaders (ports, civil aviation, fleet management, automotive industry)
In-depth interviews for first-hand data on market dynamics

3 Findings

3.1 Trend Analysis

Regarding trends, the authors did a preliminary analysis focusing on two main sources: (1) the DHL Logistics Trend Radar [8] and (2) the Trendmanager expert database [9]. The DHL Logistics Trend Radar is based on over 13,000 DHL customers, partners, and employees who visit the DHL Innovation Centers every year, providing DHL experts with invaluable feedback to develop the DHL Logistics Trend Radar. The Trendmanager tool helps companies and projects, as AWARD, to identify and systematically monitor the trends that are relevant for them. Furthermore, interviews with project partners of the EU H2020 project AWARD (All Weather Autonomous Real logistics operations and Demonstrations - https://award-h2020.eu/) regarding AHDVs were conducted. The trend radars revealed multiple relevant trends. For example, the Trendmanager tool identified 16 megatrends (see Fig. 1) related to “Autonomous vehicles in logistics” and 11 connected macrotrends. In general, both trend analysis tools provided similar aspects. Self-driving vehicles combined with intelligent infrastructure and (fleet) management components as well as sustainable logistics are core trends.
Fig. 1.
A16 Megatrends identified related to autonomous vehicle in logistics.
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Based on the four AWARD use cases (Hub-to-hub, Port, Airport, Forklift), the main outcomes for Porter’s Five Forces [10] are as follows: Supplier Power is low due to products not being market-ready; Buyer Power is also low, driven by limited demand from innovators only; the Threat of New Entry ranges from medium to high due to numerous potential new tech entrants; the Threat of Substitution remains low, given the scarce availability of alternative products; finally, Competitive Rivalry is intense, fueled by competition among highly innovative companies and R&D projects.

3.2 Opportunities and Barriers Analysis

Opportunities Analysis. Some of the main opportunities identified are:
Enhanced Safety:
A paramount opportunity arising from AHDVs lies in their potential to enhance safety within logistics operations. AHDVs, equipped with advanced sensors and real-time data processing capabilities, hold the promise of minimizing human errors and reducing the likelihood of accidents. This translates into a safer working environment, safeguarding human lives, and minimizing the risk of costly disruptions [11].
Cost Reduction:
The integration of AHDVs carries the potential for substantial cost reduction in both transportation and labor. AHDVs’ capacity for optimized route planning and efficient driving behavior can lead to decreased fuel consumption and operational expenses. Additionally, the elimination of the need for human drivers can result in significant labor cost savings, making logistics operations more financially viable.
Resource Optimization:
AHDVs’ continuous operation and ability to adhere to driving-hour regulations offer opportunities for enhanced resource utilization. This translates to improved vehicle and driver utilization, thereby increasing the overall efficiency of logistics operations. The potential for extended driving hours and reduced downtime can lead to more streamlined and productive supply chain management [11].
Customer-Centric Supply Chains:
AHDVs have the potential to reshape supply chains into customer-centric entities. By mitigating factors such as driver rest periods and human-caused accidents, AHDVs enable more streamlined material flow and efficient service delivery. This can lead to improved customer satisfaction, reduced delays, and enhanced overall supply chain performance [12].
Barriers Analysis.
Some identified barriers are:
Technological Barriers:
Technological immaturity poses a significant challenge to deploying AHDVs in non-protected environments, particularly when inadequate infrastructure is present. Challenges like GPS connectivity issues and the lack of reliable 5G networks hamper AHDV scalability. Integrating diverse sensors such as LiDAR, cameras, and radar, crucial for safe AHDV operations, presents another hurdle.
Security and Safety:
Ensuring safety in AHDV operations encompasses preventing collisions with pedestrians and vehicles and implementing emergency stop systems. Robust cybersecurity measures are essential to safeguard AHDVs from cyber threats and unauthorized access. Ethical considerations also arise, with the challenge of defining AI decision-making in unavoidable accidents.
Infrastructure and Regulatory Challenges:
The insufficiency of adequate infrastructure for mass commercialization of AHDVs without excessive investment remains a barrier. Regulatory frameworks lack uniformity, posing complexities across various jurisdictions. The EU’s requirement for a driver’s continuous responsibility on public roads hampers AHDV adoption. Establishing criteria to verify the safety of AHDV systems for licensing is also an unresolved concern.
Liability and Ethical Concerns:
Liability attribution in case of accidents involving AHDVs remains unclear. As automation advances, liability is expected to shift from drivers to manufacturers. However, issues may arise during the transition phase when both human drivers and automation systems control vehicles. Ethical challenges arise from AHDVs’ decision-making in inevitable accident scenarios.
Employment and Organizational Changes:
The transition to AHDVs could disrupt employment structures, necessitating new skills and training for maintaining and operating autonomous systems. The restructuring of roles and responsibilities poses a potential barrier.
Privacy and Economic Factors:
Privacy concerns linked to data collection and potential cyber-attacks on AHDV systems introduce additional complexities. High manufacturing costs, significant infrastructure investment, and the expenses associated with training qualified personnel are formidable economic barriers.
Quadrant Analysis of Opportunities and Barriers
The quadrant analysis of barriers and opportunities for AHDV integration in logistics presents a detailed overview, highlighting the interaction between various challenges and potential gains in a dynamic logistics environment. Key barriers span technological, regulatory, safety, security, ethical, and economic areas, emphasizing the need for advanced technology, standardized regulations, improved safety protocols, and ethical frameworks. Some barriers may transform into opportunities with further technological progress and broader acceptance, but immediate actions are necessary to address safety, liability, infrastructure, and workforce changes. The opportunities for AHDVs promise to enhance operational efficiency, reduce costs, and boost sustainability. Advances in connectivity, sensors, and AI expand AHDV applications, while collaborative efforts and regulatory updates help establish AHDVs as safe and efficient logistics solutions. Additionally, shifting societal views on sustainability and automation support the adoption of AHDVs in supply chains (Fig. 2).
Fig. 2.
Quadrant Analysis of Opportunities for Autonomous Heavy-Duty Vehicles in Logistics
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4 Conclusion

This market research study clarifies how the logistics sector may evolve with the introduction of AHDVs, drawing on diverse methodologies like workshops and interviews to depict the current and future states of AHDVs in logistics. The thematic analysis highlighted specific challenges and opportunities, shaping our strategic recommendations for AHDV adoption. This aligns with the transformative potential seen in prior studies (Marsden et al. [13]; Kim et al. [14]) and the evolving landscape of Logistics 4.0, corroborated by shifts discussed by Clements & Kockelman [15] and Fritschy & Spinler [16]. Our findings also resonate with concerns about public perception and operational maneuverability (López-Lambas & Alonso [17]), emphasizing the importance of safety, technological readiness, legal frameworks, and infrastructure. The quadrant analysis conducted outlines the dynamic interplay of barriers and opportunities, emphasizing the need for collaborative, adaptive measures to harness AHDVs’ full potential. Our study contributes a detailed understanding of the dynamics shaping AHDVs’ integration into logistics, highlighting the necessity for ongoing adaptation and proactive strategies among stakeholders.

Acknowledgements

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This work was supported by the AWARD project, which has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 101006817. The content of this paper reflects only the author’s view. Neither the European Commission nor CINEA is responsible for any use that may be made of the information it contains.
Open Access This chapter is licensed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.
The images or other third party material in this chapter are included in the chapter's Creative Commons license, unless indicated otherwise in a credit line to the material. If material is not included in the chapter's Creative Commons license and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder.
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Titel
Autonomous Heavy-Duty Vehicles in Logistics: Market Trends, Opportunities, and Barriers
Verfasst von
Loha Hashimy
Isabella Castillo
Wolfgang Schildorfer
Matthias Neubauer
Copyright-Jahr
2026
DOI
https://doi.org/10.1007/978-3-032-06763-0_84
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    AVL List GmbH/© AVL List GmbH, dSpace, BorgWarner, Smalley, FEV, Xometry Europe GmbH/© Xometry Europe GmbH, The MathWorks Deutschland GmbH/© The MathWorks Deutschland GmbH, IPG Automotive GmbH/© IPG Automotive GmbH, HORIBA/© HORIBA, Outokumpu/© Outokumpu, Hioko/© Hioko, Head acoustics GmbH/© Head acoustics GmbH, Gentex GmbH/© Gentex GmbH, Ansys, Yokogawa GmbH/© Yokogawa GmbH, Softing Automotive Electronics GmbH/© Softing Automotive Electronics GmbH, measX GmbH & Co. KG