Co-production of power and urea from coal with CO₂ capture: performance assessment

Coal-based power plants are largest emitter of CO₂ as a single sector. To use fossil fuels (including coal), CO₂ capture and storage is a visible option. But large energy requirement for this process and risk associated with storage of CO₂ demand alternative solutions including recycling of captured CO₂. In this paper, a co-production of power and urea is proposed using coal with captured CO₂. Detailed ASPEN Plus^® model is developed for this plant. As shift reaction for producing H₂ has significant effect on output parameters, analysis is done for two different values of shift reaction, i.e., 90 and 95 % conversion. Plant consumes substantial auxiliary power (~19 % for the base case). Auxiliary power becomes a minimum for about 25 % captured CO₂ utilization for 95 % shift conversion. An economy factor is also defined to estimate the economic advantage of utilizing captured CO₂. Results show that economic advantage is obtained for CO₂ utilization beyond ~5 % for 95 % water gas shift reaction and it is beyond ~10 % for a 90 % shift reaction.