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2014 | OriginalPaper | Buchkapitel

13. Conventional Coating Formation

verfasst von : Pierre L. Fauchais, Joachim V. R. Heberlein, Maher I. Boulos

Erschienen in: Thermal Spray Fundamentals

Verlag: Springer US

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Abstract

Thermal spray processes are relatively mature technologies widely used in industry. They mostly involve the introduction of either, particles (in the tens of micrometers size range) into the high-energy gas stream where they are, except for cold spray, accelerated and heated over or below their meting point, or wires, cored wires, rods, cords, which have their tip melted and atomized. The thermal and kinetic energy content of the ductile particles or droplets impinging on the substrate can widely vary with the process used. Moreover, for metals or alloys or composites sprayed in air, high process temperatures tend to increase the in-flight particle oxidation, increasing the oxide content embedded into the coating. At last the coating is formed by ductile particles or droplets flattening to form splats, which layering forms the coating. Thus the coating formation depends also strongly on substrate surface composition, microstructure, roughness and pollution. This chapter starts with the physical and chemical description of substrates with the drastic influence of the oxide layer and the mean to get rid of adsorbates and condensates. Then the impact of a single ductile particle (metal, alloy, cermet, ceramic, polymer) or a droplet is considered first on a smooth surface and then on a rough one. The way parameters characterizing flattening (Reynolds, Weber, Sommerfeld numbers), must be calculated to fit with experiments is discussed, as well as the impact direction. Coating formation is discussed from splats layering with the formation of beads and passes and the importance and means, such as robots and cooling devices, to control the coating temperature during its formation. As pointed out in previous chapters the influence of powder or wire…manufacturing process on coating properties is discussed. The different residual stresses formed during spraying are presented with their influence on coating adhesion-cohesion. Chapters ends-up with coatings finishing and the different post-treatments.

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Metadaten
Titel
Conventional Coating Formation
verfasst von
Pierre L. Fauchais
Joachim V. R. Heberlein
Maher I. Boulos
Copyright-Jahr
2014
Verlag
Springer US
DOI
https://doi.org/10.1007/978-0-387-68991-3_13

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