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2025 | Buch

Corrosion of Welded Structures

verfasst von: Serhii Fomichov, Olga Linyucheva, Georgii Vasyliev, Yevgenia Chvertko

Verlag: Springer Nature Switzerland

Buchreihe : Topics in Mining, Metallurgy and Materials Engineering

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Über dieses Buch

This book presents the key concepts in electrochemistry applied to metal corrosion, such as processes at the metal-medium boundary and the role of electrochemical cells in redox reactions. It covers thermodynamic principles, including Gibbs energy, the Nernst equation, Pourbaix diagrams, and polarization curves, essential for predicting electrode reactions. The chapters classifies corrosion types like electrochemical, pitting, crevice, and intergranular, with a focus on mechano-chemical corrosion in welded structures. Visual diagrams simplify complex concepts, while real-world examples illustrate common "metal-corrosive environment" systems. The text addresses welding impacts, such as microstructural changes and residual stresses, and their synergy with corrosion, alongside methods for evaluating corrosion resistance, acoustic emission techniques for monitoring welded structures, and the potential of artificial neural networks in identifying corrosion damage. Emphasizing active corrosion protection methods, it uses underground pipelines as a case study to explore corrosion mechanisms, making it an invaluable resource for students, postgraduates, and professionals in welding, corrosion, and metal protection fields.

Inhaltsverzeichnis

Frontmatter
Chapter 1. Basics of Chemistry and Electrochemistry
Abstract
The fundamentals of electrochemistry are presented, including sections that are key to understanding metal corrosion. The processes at the metal-medium interface are examined. The nature of the electrochemical cell as a model for measuring properties and controlling redox reactions is explained. The principles of thermodynamics and prediction of the direction of electrode reactions are provided, including Gibbs energy, the Nernst equation, Purbe diagrams, and polarization curves. This is a bridge to understanding the corrosion destruction of the welded joint as a process in a multi-electrode electrochemical cell.
Serhii Fomichov, Olga Linyucheva, Georgii Vasyliev, Yevgenia Chvertko
Chapter 2. Types of Corrosion
Abstract
The classification of types of corrosion is given. The nature and schemes of processes of electrochemical, pitting, crevice, intergranular, knife, transcrystalline corrosion are considered. Mechanochemical corrosion mechanisms (including hydrogen embrittlement, stress corrosion, corrosion cracking, and corrosion fatigue) are examined in detail, as they are the main factors in the destruction of welded pipelines, pressure vessels, tanks, and ship structures. Corrosion mechanisms are illustrated with visual diagrams.
Serhii Fomichov, Olga Linyucheva, Georgii Vasyliev, Yevgenia Chvertko
Chapter 3. Effect of Welding on Corrosion of Welded Structures
Abstract
The causes of welding impacts on metal are briefly considered: the formation of non-uniform microstructure, the formation of residual stresses and deformations, and the appearance of defects. The characteristics of the mutually reinforcing influence of welding impacts and corrosion are analyzed at three levels: micro-level processes, welding-joint level processes, and structural-level processes. The complex processes are presented simply and clearly in the form of original diagrams. Examples of “metal-corrosive environment” systems, which are the most common in the operation of welded structures, are given.
Serhii Fomichov, Olga Linyucheva, Georgii Vasyliev, Yevgenia Chvertko
Chapter 4. Methods for Assessing the Corrosion Resistance of Welded Joints and for Monitoring of Structures
Abstract
Standard methods for evaluating the corrosion resistance of welded joints are provided. Best practices of using the acoustic emission method to determine the type of corrosion, including the stage of corrosion cracking, when monitoring the technical condition of welded structures are shown. Possible directions for the use of artificial neural networks for the detection of the type of corrosion damage are shown.
Serhii Fomichov, Olga Linyucheva, Georgii Vasyliev, Yevgenia Chvertko
Chapter 5. Protection of Welded Structures Against Corrosion
Abstract
Welded structures are protected against corrosion in four ways: Technological support for the corrosion resistance of welded structures means minimizing changes in chemical composition, microstructure, stress–strain state and defects when developing welding technology. Minimizing the impact of welding, in addition to corrosion resistance, also increases the strength (static, fatigue and dynamic) and dimensional stability of welded structures
Serhii Fomichov, Olga Linyucheva, Georgii Vasyliev, Yevgenia Chvertko
Backmatter
Metadaten
Titel
Corrosion of Welded Structures
verfasst von
Serhii Fomichov
Olga Linyucheva
Georgii Vasyliev
Yevgenia Chvertko
Copyright-Jahr
2025
Electronic ISBN
978-3-031-68993-2
Print ISBN
978-3-031-68992-5
DOI
https://doi.org/10.1007/978-3-031-68993-2

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