Skip to main content

2021 | OriginalPaper | Buchkapitel

Deep Transfer Learning Enabled Estimation of Health State of Cutting Tools

verfasst von : M. Marei, S. El Zaataria, W. D. Li

Erschienen in: Data Driven Smart Manufacturing Technologies and Applications

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Effective Prognostics and Health Management (PHM) for cutting tools during Computerized Numerical Control (CNC) processes can significantly reduce downtime and decrease losses throughout manufacturing processes. In recent years, deep learning algorithms have demonstrated great potentials for PHM. However, the algorithms are still hindered by the challenge of the limited amount data available in practical manufacturing situations for effective algorithm training. To address this issue, in this research, a transfer learning enabled Convolutional Neural Networks (CNNs) approach is developed to predict the health state of cutting tools. With the integration of a transfer learning strategy, CNNs can effectively perform tool health state prediction based on a modest number of the relevant images of cutting tools. Quantitative benchmarks and analyses on the performance of the developed approach based on six typical CNNs models using several optimization techniques were conducted. The results indicated the suitability of the developed approach, particularly using ResNet-18, for estimating the health state of cutting tools. Therefore, by exploiting the integrated design of CNNs and transfer learning, viable PHM strategies for cutting tools can be established to support practical CNC machining applications.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Compare M, Bellani L, Zio E (2017) Reliability model of a component equipped with PHM XE “PHM” capabilities. Reliab Eng Syst. Saf 168:4–11CrossRef Compare M, Bellani L, Zio E (2017) Reliability model of a component equipped with PHM XE “PHM” capabilities. Reliab Eng Syst. Saf 168:4–11CrossRef
2.
Zurück zum Zitat Lu B, Zhou X (2017) Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration. Reliab Eng Syst Saf 168:116–127CrossRef Lu B, Zhou X (2017) Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration. Reliab Eng Syst Saf 168:116–127CrossRef
3.
Zurück zum Zitat Li X, Zhang W, Ding Q (2019) Deep learning XE “Deep learning” -based remaining useful life estimation of bearings using multi-scale feature extraction. Reliab Eng Syst Sa. 182:208–218CrossRef Li X, Zhang W, Ding Q (2019) Deep learning XE “Deep learning” -based remaining useful life estimation of bearings using multi-scale feature extraction. Reliab Eng Syst Sa. 182:208–218CrossRef
4.
Zurück zum Zitat Oh JW, Jeong J (2019) Convolutional neural network and 2-D image based fault diagnosis of bearing without retraining. Proceedings of the 3rd international conference on compute and data analysis - ICCDA 2019, pp 134–138 Oh JW, Jeong J (2019) Convolutional neural network and 2-D image based fault diagnosis of bearing without retraining. Proceedings of the 3rd international conference on compute and data analysis - ICCDA 2019, pp 134–138
5.
Zurück zum Zitat Hoang DT, Kang HJ (2019) Rolling element bearing fault diagnosis using convolutional neural network and vibration image. Cogn Syst. Res 53:42–50CrossRef Hoang DT, Kang HJ (2019) Rolling element bearing fault diagnosis using convolutional neural network and vibration image. Cogn Syst. Res 53:42–50CrossRef
6.
Zurück zum Zitat Zhao R, Yan R, Wang J, Mao K (2017) Learning to monitor machine health with convolutional Bi-directional LSTM XE “LSTM” networks. Sensors 17(2):273CrossRef Zhao R, Yan R, Wang J, Mao K (2017) Learning to monitor machine health with convolutional Bi-directional LSTM XE “LSTM” networks. Sensors 17(2):273CrossRef
7.
Zurück zum Zitat Ghani JA, Rizal M, Nuawi MZ, Ghazali MJ, Haron CHC (2011) Monitoring online cutting tool wear using low-cost technique and user-friendly GUI. Wear 271(9–10):2619–2624CrossRef Ghani JA, Rizal M, Nuawi MZ, Ghazali MJ, Haron CHC (2011) Monitoring online cutting tool wear using low-cost technique and user-friendly GUI. Wear 271(9–10):2619–2624CrossRef
8.
Zurück zum Zitat Lei Y, Li N, Guo L, Li N, Yan T, Lin J (2018) Machinery health prognostics: A systematic review from data acquisition to RUL XE “RUL” prediction. Mech Syst Signal Process 104:799–834CrossRef Lei Y, Li N, Guo L, Li N, Yan T, Lin J (2018) Machinery health prognostics: A systematic review from data acquisition to RUL XE “RUL” prediction. Mech Syst Signal Process 104:799–834CrossRef
9.
Zurück zum Zitat Johansson D, Hägglund S, Bushlya V, Ståhl JE (2017) Assessment of commonly used tool life models in metal cutting. Procedia Manuf. 11:602–609CrossRef Johansson D, Hägglund S, Bushlya V, Ståhl JE (2017) Assessment of commonly used tool life models in metal cutting. Procedia Manuf. 11:602–609CrossRef
10.
Zurück zum Zitat Zhao R, Yan R, Chen Z, Mao K, Wang P, Gao RX (2019) Deep learning XE “Deep learning” and its applications to machine health monitoring. Mech Syst Signal Process 115:213–237CrossRef Zhao R, Yan R, Chen Z, Mao K, Wang P, Gao RX (2019) Deep learning XE “Deep learning” and its applications to machine health monitoring. Mech Syst Signal Process 115:213–237CrossRef
11.
Zurück zum Zitat Deng J, Dong W, Socher R, Li L-J, Li K, Li FF (2010) ImageNet: A large-scale hierarchical image database. Proceedings of the 2009 IEEE conference on computer vision and pattern recognition, pp. 248–255. Deng J, Dong W, Socher R, Li L-J, Li K, Li FF (2010) ImageNet: A large-scale hierarchical image database. Proceedings of the 2009 IEEE conference on computer vision and pattern recognition, pp. 248–255.
12.
Zurück zum Zitat Russakovsky O et al (2015) ImageNet large scale visual recognition challenge. Int J Comput Vision 115:211–252MathSciNetCrossRef Russakovsky O et al (2015) ImageNet large scale visual recognition challenge. Int J Comput Vision 115:211–252MathSciNetCrossRef
14.
Zurück zum Zitat Janssens O, Van De Walle R, Loccufier M, Van Hoecke S (2018) Deep learning XE “Deep learning” for infrared thermal image based machine health monitoring. IEEE/ASME Trans Mechatronics 23(1):151–159CrossRef Janssens O, Van De Walle R, Loccufier M, Van Hoecke S (2018) Deep learning XE “Deep learning” for infrared thermal image based machine health monitoring. IEEE/ASME Trans Mechatronics 23(1):151–159CrossRef
15.
Zurück zum Zitat Pan SJ, Yang Q (2010) A survey on transfer learning. IEEE Trans Knowl Data Eng 22:1345–1359CrossRef Pan SJ, Yang Q (2010) A survey on transfer learning. IEEE Trans Knowl Data Eng 22:1345–1359CrossRef
16.
Zurück zum Zitat Weiss K., Khoshgoftaar T.M., Wang D.D., 2016. A survey of transfer learning. J. Big Data. 3(1). Weiss K., Khoshgoftaar T.M., Wang D.D., 2016. A survey of transfer learning. J. Big Data. 3(1).
17.
Zurück zum Zitat Gouarir A, Martínez-Arellano G, Terrazas G, Benardos P, Ratchev S (2018) In-process tool wear prediction system based on machine learning techniques and force analysis. Procedia CIRP 77:501–504CrossRef Gouarir A, Martínez-Arellano G, Terrazas G, Benardos P, Ratchev S (2018) In-process tool wear prediction system based on machine learning techniques and force analysis. Procedia CIRP 77:501–504CrossRef
18.
Zurück zum Zitat Hsu C-SS, Jiang J-RR (2018) Remaining useful life estimation using long short-term memory deep learning. Proceedings of the 2018 IEEE international conference on applied system invention (ICASI), pp 58–61 Hsu C-SS, Jiang J-RR (2018) Remaining useful life estimation using long short-term memory deep learning. Proceedings of the 2018 IEEE international conference on applied system invention (ICASI), pp 58–61
20.
Zurück zum Zitat Günther J, Pilarski PM, Helfrich G, Shen H, Diepold K (2014) First steps towards an intelligent laser welding architecture using deep neural networks and reinforcement learning. Procedia Technol 15:474–483CrossRef Günther J, Pilarski PM, Helfrich G, Shen H, Diepold K (2014) First steps towards an intelligent laser welding architecture using deep neural networks and reinforcement learning. Procedia Technol 15:474–483CrossRef
21.
Zurück zum Zitat Saxena A, Goebel K, Simon D, Eklund N (2008) Damage propagation modelling for aircraft engine run-to-failure simulation. Proceedings of the 2008 international conference on prognostics and health management (PHM 2008), pp. 1–9. Saxena A, Goebel K, Simon D, Eklund N (2008) Damage propagation modelling for aircraft engine run-to-failure simulation. Proceedings of the 2008 international conference on prognostics and health management (PHM 2008), pp. 1–9.
22.
Zurück zum Zitat Lu C, Wang Z, Zhou B (2017) Intelligent fault diagnosis of rolling bearing using hierarchical convolutional network based health state classification. Adv Eng Inform 32(139–151) Lu C, Wang Z, Zhou B (2017) Intelligent fault diagnosis of rolling bearing using hierarchical convolutional network based health state classification. Adv Eng Inform 32(139–151)
23.
Zurück zum Zitat Li Z, Wang Y, Wang K (2019) A deep learning driven method for fault classification and degradation assessment in mechanical equipment. Comput Ind 104:1–10CrossRef Li Z, Wang Y, Wang K (2019) A deep learning driven method for fault classification and degradation assessment in mechanical equipment. Comput Ind 104:1–10CrossRef
24.
Zurück zum Zitat Zhang J, Wang P, Yan R, Gao RX (2018) Learning improved system remaining life prediction. Procedia CIRP 72:1033–1038CrossRef Zhang J, Wang P, Yan R, Gao RX (2018) Learning improved system remaining life prediction. Procedia CIRP 72:1033–1038CrossRef
25.
Zurück zum Zitat Shi C, Panoutsos G, Luo B, Liu H, Li B, Lin X (2018) Using multiple feature spaces-based deep learning for tool condition monitoring in ultra-precision manufacturing. IEEE Trans Ind Electron 66:1–1 Shi C, Panoutsos G, Luo B, Liu H, Li B, Lin X (2018) Using multiple feature spaces-based deep learning for tool condition monitoring in ultra-precision manufacturing. IEEE Trans Ind Electron 66:1–1
26.
Zurück zum Zitat Liu X, Li Y, Chen G (2019. Multimode tool tip dynamics prediction based on transfer learning. Robotics and Computer Integrated Manufacturing. 57: 146–154. Liu X, Li Y, Chen G (2019. Multimode tool tip dynamics prediction based on transfer learning. Robotics and Computer Integrated Manufacturing. 57: 146–154.
28.
Zurück zum Zitat Lu W, Liang B, Cheng Y, Meng D, Yang J, Zhang T (2017) Deep model based domain adaptation for fault diagnosis. IEEE Trans Ind Electron 64(3):2296–2305 Lu W, Liang B, Cheng Y, Meng D, Yang J, Zhang T (2017) Deep model based domain adaptation for fault diagnosis. IEEE Trans Ind Electron 64(3):2296–2305
29.
Zurück zum Zitat Xiao D, Huang Y, Zhao L, Qin C, Shi H, Liu C (2019) Domain adaptive motor fault diagnosis using deep transfer learning. IEEE Access 7:80937–80949CrossRef Xiao D, Huang Y, Zhao L, Qin C, Shi H, Liu C (2019) Domain adaptive motor fault diagnosis using deep transfer learning. IEEE Access 7:80937–80949CrossRef
30.
Zurück zum Zitat Wen L, Gao L, Li X (2019) A new deep transfer learning based on sparse auto-encoder for fault diagnosis. IEEE Trans Syst, Man, Cyber: Syst 49:136–144CrossRef Wen L, Gao L, Li X (2019) A new deep transfer learning based on sparse auto-encoder for fault diagnosis. IEEE Trans Syst, Man, Cyber: Syst 49:136–144CrossRef
31.
Zurück zum Zitat He K, Zhang X, Ren S, Sun J (2015) Deep residual learning for image recognition. Proc IEEE Conf Comput Vis Pattern Recognit 770–778. He K, Zhang X, Ren S, Sun J (2015) Deep residual learning for image recognition. Proc IEEE Conf Comput Vis Pattern Recognit 770–778.
32.
Zurück zum Zitat Szegedy C et al (2015) Going deeper with convolutions. Proceedings of the IEEE computer society conference on computer vision and pattern recognition, pp 1–9 Szegedy C et al (2015) Going deeper with convolutions. Proceedings of the IEEE computer society conference on computer vision and pattern recognition, pp 1–9
33.
Zurück zum Zitat Qian N (1999) On the momentum term in gradient descent learning algorithms. Neural Networks 12(1):145–151CrossRef Qian N (1999) On the momentum term in gradient descent learning algorithms. Neural Networks 12(1):145–151CrossRef
35.
Zurück zum Zitat Mausser H (2019) Normalization and other topics in multi-objective optimization. Proceedings of the fields–MITACS industrial problems workshop, pp 59–101 Mausser H (2019) Normalization and other topics in multi-objective optimization. Proceedings of the fields–MITACS industrial problems workshop, pp 59–101
37.
Zurück zum Zitat Iandola FN, Han S, Moskewicz MW, Ashraf K, Dally WJ, Keutzer K (2016) SqueezeNet: AlexNet-level accuracy with 50x fewer parameters and <0.5MB model size. Proc Int Conf Comput Vis Pattern Recognit Iandola FN, Han S, Moskewicz MW, Ashraf K, Dally WJ, Keutzer K (2016) SqueezeNet: AlexNet-level accuracy with 50x fewer parameters and <0.5MB model size. Proc Int Conf Comput Vis Pattern Recognit
Metadaten
Titel
Deep Transfer Learning Enabled Estimation of Health State of Cutting Tools
verfasst von
M. Marei
S. El Zaataria
W. D. Li
Copyright-Jahr
2021
DOI
https://doi.org/10.1007/978-3-030-66849-5_7

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.