nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

10.09.2020 | ORIGINAL ARTICLE

Development of Stellite 1 hardfacing procedure for crack-free SS 304 stainless steel orifice plate

verfasst von: V. Tamizhinian, P. Chandramohan

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-10/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

This paper studies establishing an effective deposition technique of cobalt-based Stellite1 on austenitic stainless steel (SS 304) orifice plate component, used in offshore application. Stellite1 hardfacing was done using gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) techniques, which resulted in intergranular and longitudinal cracks. In finite element analysis (FEA), a three-dimensional solid model was generated and simulated for spot heat welding using ANSYS software. After simulation for heat distribution with and without weld bordering, crack-free hardfacing of Stellite1 was carried out and validated experimentally using FCAW technique. A control on substrate preheating, thermal insulation, job clamping and cooling time reduced the intersecting cracks. Metallurgical analysis using Optical microscopy, SEM, EDS and XRD along with hardness measurements was done to investigate the mechanisms causing failure. Crack area measurements were done in gradient edge detection technique using MATLAB software and quantified.

Vorheriger Artikel The influence of self-lubricating coating during incremental sheet forming of TA1 sheet

Nächster Artikel A prediction model of milling force for aviation 7050 aluminum alloy based on improved RBF neural network

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Aghaei A, Dehghani K (2015) Characterizations of friction stir welding of dissimilar Monel400 and stainless steel 316. Int J Adv Manuf Technol 77:573–579CrossRef

Chang C-C, Wu L-H, Shueh C, Chan C-K, Shen I-C, Kuan C-K (2016) Evaluation of microstructure and mechanical properties of dissimilar welding of copper alloy and stainless steel. Int J Adv Manuf Technol 91:2217–2224. https://doi.org/10.1007/s00170-016-9956-7CrossRef

Kimura M, Kusaka M, Kaizu K, Nakata K, Nagatsuka K (2015) Friction welding technique and joint properties of thin-walled pipe friction-welded joint between type 6063 aluminum alloy and AISI 304 austenitic stainless steel. Int J Adv Manuf Technol 82:489–499. https://doi.org/10.1007/s00170-015-7384-8CrossRef

Mansor MSM, Yusof F, Ariga T, Miyashita Y (2018) Microstructure and mechanical properties of micro-resistance spot welding between stainless steel 316L and Ti-6Al-4V. Int J Adv Manuf Technol 96:2567–2581. https://doi.org/10.1007/s00170-018-1688-4CrossRef

Khorrami MS, Mostafaei MA, Pouraliakbar H, Kokabi AH (2014) Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints. Mater Sci Eng A 608:35–45CrossRef

Pouraliakbar H, Hamedi M, Kokabi AH, Nazari A (2014) Designing of CK45 carbon steel and AISI 304 stainless steel dissimilar welds. Mater Res 17(1):106–114CrossRef

Gowrishankari L, Shanmugarajan B, Anandavel B, Sundararaj P (2019) A review paper on research work done in hardfacing of Stellite-6 alloy. Int J Sci Res Dev 7:2321–0613

Madadi F, Ashrafizadeh F, Shamanian M (2011) Optimization of pulsed TIG cladding process of stellite alloy on carbon steel using RSM. J Alloys Compd 510:71–77CrossRef

Alves C, Niederauer C, Mastelari, Moreno JRS (2014) Effect of welding parameters in flux core arc welding (FCAW) with conventional and pulsed current in the efficiency and fusion rate of melting coating. Sci Res Essays 9(21):976–983. https://doi.org/10.5897/SRE2014.6064CrossRef

10.

Gholipour A, Shamanian M, Ashrafizadeh F (2011) Microstructure and wear behavior of stellite 6 cladding on 17-4 PH stainless steel. J Alloys Compd 509:4905–4909CrossRef

11.

Chen K-J, Hung F-Y, Lui T-S, Shih Y-R (2019) Wear inducing phase transformation of plasma transfer arc coated tools during friction stir welding with Al alloy. J Eng 2019:1–10. https://doi.org/10.1155/2019/6413608CrossRef

12.

Zhu Z-Y, Ouyang C, Chen J-H, Qiao Y-X (2019) Microstructure and mechanical properties of Stellite 6 alloy powders incorporated with Ti/B₄C using plasma arc surfacing processes. Mater Technol 53:3–8

13.

Atamert S, Bhadeshia HKDH (1989) Comparison of the microstructures and abrasive Wear properties of Stellite hardfacing alloys deposited by arc welding and laser cladding. Metall Trans A 20:1037–1054CrossRef

14.

Chang S-S, Wu H-C, Chen C (2008) Impact wear resistance of Stellite 6 hardfaced valve seats with laser cladding. Mater Manuf Process 23:708–713CrossRef

15.

Kraus M, Bystriansky J (2015) Analysis of the damage of functional based on the cobalt-resistant abrasion layers, 24^th International Conference on Metallurgy and Materials, Czech Republic, EU, ISBN 978–80–87294-62-8, pp 1540–1546

16.

Fallah V, Alimardani M, Corbin SF, Khajepour A (2010) Impact of localized surface preheating on the microstructure and crack formation in laser direct deposition of Stellite 1 on AISI 4340 steel. Appl Surf Sci 257:1716–1723CrossRef

17.

Jendrzejewski R, Navas C, Conde A, de Damborenea JJ, Sliwinski G (2008) Properties of laser-cladded stellite coatings prepared on preheated chromium steel. Mater Des 29:187–192CrossRef

18.

Jendrzejewski R, Sliwinski G, Krawczuk M, Ostachowicz W (2003) Temperature and stress fields induced during laser cladding. Comput Struct 82:653–658CrossRef

19.

Cinca N, Guilemany JM (2013) Structural and properties characterization of stellite coatings obtained by cold gas spraying. Surf Coat Technol 220:90–97CrossRef

20.

Xiong J, Nie F, Zhao H, Zheng L, Luo J, Lin Y, Wen Z (2019) Microstructure evolution and failure behavior of Stellite 6 coating on steel after long-time service. Coatings 9(532). https://doi.org/10.3390/coatings9090532

21.

Rajeev GP, Kamaraj M, Bakshi SR (2017) Hardfacing of AISI H13 tool steel with Stellite 21 alloy using cold metal transfer welding process. Surf Coat Technol 326:63–71. https://doi.org/10.1016/j.surfcoat.2017.07.050CrossRef

22.

Ranjbarnodeh E, Pouraliakbar H, Kokabi AH (2012) Finite element simulation of carbide precipitation in austenitic stainless steel 304. Int J Mech Appl 2:117–123

23.

Punitharani K, Murugan N, Sivagami SM (2010) Finite element analysis of residual stresses and distortion in hardfaced gate valve. J Sci Ind Res 69:129–134

24.

Wu AP, Ren JL, Peng ZS, Murakawa H, Ueda Y (2000) Numerical simulation for the residual stresses of Stellite hard-facing on carbon steel. J Mater Process Technol 101:70–75CrossRef

25.

Hasan MS, Mazid MA, Clegg RE (2016) The basics of Stellites in machining perspective. Int J Eng Mater Manuf 1:35–50

26.

Minakshi V, Vasanwala SA, Desai AK (2014) Int J Eng Res Appl 4:657–662

Titel: Development of Stellite 1 hardfacing procedure for crack-free SS 304 stainless steel orifice plate
verfasst von: V. Tamizhinian
P. Chandramohan
Publikationsdatum: 10.09.2020
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 9-10/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-020-06001-6

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 9-10/2020

A parameterized automatic programming solution for composite grinding based on digital image processing

Machine learning and optimization for production rescheduling in Industry 4.0

Effect of processing parameters on corrosion behaviour of Al reinforced with Ni-40Fe-10Ti alloy fabricated by FSP

Finite element simulation of hybrid microwave sintering based on power approach

Universal parameter language for the programming of numerical controlled machines

Analysis of asymmetrical rolling of strip considering two deformation region types

Premium Partner

Marktübersichten