Weitere Artikel dieser Ausgabe durch Wischen aufrufen
• The assessment of effect of abrasive grain size and number of tool strokes on roughness in flexible honed is presented.
• A decrease on the tool grain size from 400 to 800 mesh caused statistically significant effects on Rpk, Rk, Mr2, and Rp/Rt.
• Flexible honing using 800 mesh tool grain size and five tool strokes allowed for the obtainment of surfaces similar to those that resulted from the plateau honing.
• Flexible honing was not able to remove the waviness, whose amplitude was similar to those presented by the roughness.
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
This paper deals with evaluation of the effect of grain size of abrasive particles and number of tool strokes on the roughness values (Rk, Rpk, Rvk, Mr1, Mr2, and Rp/Rt ratio) in flexible honing. The grain size factor was investigated on two levels (400 and 800 mesh) and the number of tool strokes on three levels (1, 3, and 5) based on a full factorial design 2 × 3. Flexible honing was performed after conventional honing, on 30 crankcase cylinders of hermetic compressors made in gray cast iron. The analysis of variance technique showed that the effect of abrasive grain size on the roughness was more significant than that produced by the number of tool strokes. The abrasive grain size caused statistically significant effects on Rpk, Rk, Mr2, and Rp/Rt, whereas the number of tool strokes affected Rpk only. The interaction between these factors affected Rk. The flexible honing process using 800 mesh tool grain size and five tool strokes allowed for the obtainment of surfaces similar to those that resulted from the plateau honing operation. This result can increase the field of application of this process. Flexible honing was not able to remove the waviness present on the crankcase cylinder surfaces, whose amplitude was similar to those presented by the roughness.
Bitte loggen Sie sich ein, um Zugang zu diesem Inhalt zu erhalten
Sie möchten Zugang zu diesem Inhalt erhalten? Dann informieren Sie sich jetzt über unsere Produkte:
Barton G, Haasis K (1993) Characteristics of honing in: understanding the basics of honing. Soc Manuf Eng 37
BRM. Brush Research Manufacturing (2017) The flex-hone tool. Flex-hone® for cylinder surface finishing, cross hole deburring, deglazing, edge blending and cleaning. http://www.brushresearch.com/flex-hone.php. Accessed 10 May 2018
Pimpalgaonkar MH, Laxmanrao GR, Laxmanrao ADES (2013) A review of optimization process parameters on honing machine. Int J Mech Prod Eng 1:45–50
Buj-Corral I, Vivancos-Calvet J, Coba-Salcedo M (2014) Modelling of surface finish and material removal rate in rough honing. Precis Eng 38:100–108. https://doi.org/10.1016/j.precisioneng.2013.07.009 CrossRef
El-Hofy H (2013) Fundamentals of machining processes: conventional and non-conventional processes, 2nd edn. https://doi.org/10.1201/b15339
Bai YJ, Zhang LHRC (2007) Experimental investigation on honing of small holes. Key Eng Mater 329:303–308. https://doi.org/10.4028/www.scientific.net/KEM.329.303 CrossRef
Vrac D, Sidjanin L, Balos S (2014) The effect of honing speed and grain size on surface roughness and material removal rate during honing. Acta Polytechnica Hungarica 11:163–175
Klocke F (2009) Manufacturing processes 2. Grinding, Honing, Lapping. https://doi.org/10.1007/978-3-540-92259-9
Saki Entezami S, Farahnakian M, Akbari A (2015) Experimental study of effective parameters on honing process of cast iron cylinder. J Mod Process Manuf Prod 4:5–12. https://doi.org/10.1007/s00170-012-4382-y
Sivatte-Adroer M, Llanas-Parra X, Buj-Corral I, Vivancos-Calvet J (2016) Indirect model for roughness in rough honing processes based on artificial neural networks. Precis Eng 43:505–513. https://doi.org/10.1016/j.precisioneng.2015.09.004 CrossRef
Yang CY, Fu YC, Huang DS, Xu JH, Yang NG, Yan W (2016) Surface roughness and topography of honed nickel-based superalloy. Adv Mater Res 1136:478–483. https://doi.org/10.4028/www.scientific.net/amr.1136.478 CrossRef
Buj-Corral I, Vivancos-Calvet J (2011) Roughness variability in the honing process of steel cylinders with CBN metal bonded tools. Precis Eng 35:289–293. https://doi.org/10.1016/j.precisioneng.2010.11.004 CrossRef
Pawlus P, Cieslak T, Mathia T (2009) The study of cylinder liner plateau honing process. J Mater Process Technol 209:6078–6086. https://doi.org/10.1016/j.jmatprotec.2009.04.025 CrossRef
Günay M, Korkmaz ME (2017) Optimization of honing parameters for renewal of cylinder liners. Gazi Univ J Sci 30:111–119
Buj-Corral I, Rodero-De-Lamo L, Marco-Almagro L (2017) Use of results from honing test machines to determine roughness in industrial honing machines. J Manuf Process 28:60–69. https://doi.org/10.1016/j.jmapro.2017.05.016 CrossRef
Pawlus P, Dzierwa A, Michalski J, Reizer R, Wieczorowski M, Majchrowski R (2014) The effect of selected parameters of the honing process on cylinder liner surface topography. Surf Topogr Metrol Prop 2. https://doi.org/10.1088/2051-672X/2/2/025004
Santochi M, Vignale M (1982) A study on the functional properties of a honed surface. Annals 31:431–434
Barros GHC (2018) eBrunimento flexível de cilindros de blocos de compressores herméticos: Avaliação do efeito da granulometria e do número de golpes da ferramenta na rugosidade. https://doi.org/10.14393/ufu.di.2018.1156
ISO (2013) ISO 12085:1996 - geometrical product specifications (GPS) -- surface texture: profile method -- motif parameters. 17
BIPM, IEC, IDCC et al (2008) JCGM 100:2008 evaluation of measurement data — guide to the expression of uncertainty in measurement. 134
Paulo Davim J (2012) Computational methods for optimizing manufacturing technology. Models and techniques, 1st edn. IGI Publishing Hershey, PA CrossRef
Miller ML (1993) Flexible honing. A study of cylinder wall microstructure. Proceedings Understanding Basics Honing, SME - Soc Mech Eng 9
- Effect of grain size and number of strokes on Rk parameters and emptiness coefficient in honing process
Guilherme Henrique Caetano Barros
Cristiano Rafael Schramm
Sinésio Domingues Franco
Luciano José Arantes
Rosenda Valdés Arencibia
- Springer London
The International Journal of Advanced Manufacturing Technology
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
in-adhesives, MKVS, Zühlke/© Zühlke