nach oben

Thermal Engineering

Erschienen in:

01.11.2022 | METALS AND STRENGTH PROBLEMS

Effect of Stresses Occurring under Modifying 20Kh13 Grade Steel on the Incubation Period of Water Droplet Impact Erosion

verfasst von: A. F. Mednikov, A. V. Ryzhenkov, G. M. Brovka, G. V. Kachalin, A. B. Tkhabisimov, O. S. Zilova

Erschienen in: Thermal Engineering | Ausgabe 11/2022

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract—

The paper presents the results of studies on stresses occurring in 20Kh13 grade steel samples under different-types surface modification, such as boronizing, ion nitridizing, Cr−CrC ion-plasma coatings, pulsed laser treatment, and their combinations. The studies on the stresses has been carried out according to a technique based on measuring the deformation (bending) of the sample. From the surface profiles measured before and after the modification, normal bending values have been obtained and then used in order to evaluate the stress change. Resulting from the studies, it has been found that the presence of compressive stresses in the surface layer can be judged in the course of pulsed laser treatment by the character of normal bending. In the case of applying a Cr−CrC coating after a pulsed laser treatment, the surface bending exhibits a decrease, which indicates a decrease in the final level of compressive stresses. Upon combining the types of surface modification, including the deposition of a Cr−CrC coating followed by a pulsed laser treatment, transition from compressive to tensile stresses in the surface layer is observed with an increase in the coating thickness. Reducing the depth of the nitridized layer leads to a decrease in tensile stresses. The formation of Cr−CrC coatings having different thicknesses on the 20Кh13 grade steel surface leads to the formation of different-level stresses. Combining Cr−CrC-based coatings with different thickness values having several types of nitridizing can lead to stress reduction in these combinations and to an erosion resistance level superior to that of stellite. The obtained specific input energy depending on internal stresses in the surface layer—indicating the fact that the incubation period of the erosive wear process is finished—can be used to predict the erosion resistance level of the surface after modification. Such a prediction can be performed according to the measured stress level at a stage of choosing a protection method.

Vorheriger Artikel Simulating the Thermal Interaction between Fuel and Sodium Coolant Using the EUCLID/V2 Integrated Code

Nächster Artikel Integrated Aluminum-Water Technology for Hydrogen Production

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

A. S. Leyzerovich, Steam Turbines for Modern Fossil-Fuel Power Plants (Fairmont, Lilburn, 2008).

V. A. Ryzhenkov, A. I. Lebedeva, and A. F. Mednikov, “Erosion wear of the blades of wet-steam turbine stages: Present state of the problem and methods for solving it,” Therm. Eng. 58, 713–718 (2011).CrossRef

M. Ahmad, M. Casey, and M. Sürken, “Experimental assessment of droplet impact erosion resistance of steam turbine blade materials,” Wear 267, 1605–1618 (2009). https://doi.org/10.1016/j.wear.2009.06.012CrossRef

J. A. Hesketh and P. J. Walker, “Effects of wetness in steam turbines,” Proc. Inst. Mech. Eng., Part C 219, 1301–1314 (2005). https://doi.org/10.1243/095440605X32110CrossRef

M. Ahmad, M. Schatz, and M. V. Casey, “Experimental investigation of droplet size influence on low pressure steam turbine blade erosion,” Wear 303, 83–86 (2013). https://doi.org/10.1016/j.wear.2013.03.013CrossRef

B.-E. Lee, K.-J. Riu, S.-H. Shin, and S.-B. Kwon, “Development of a water droplet erosion model for large steam turbine blades,” KSME Int. J. 17, 114–121 (2003). https://doi.org/10.1007/BF02984292CrossRef

M. S. Mahdipoor, F. Tarasi, C. Moreau, A. Dolatabadi, and M. Medraj, “HVOF sprayed coatings of nano-agglomerated tungsten-carbide/cobalt powders for water droplet erosion application,” Wear 330–331, 338–347 (2015). https://doi.org/10.1016/j.wear.2015.02.034CrossRef

B. S. Mann and V. Arya, “HVOF coating and surface treatment for enhancing droplet erosion resistance of steam turbine blades,” Wear 254, 652–667 (2003). https://doi.org/10.1016/S0043-1648(03)00253-9CrossRef

B. S. Mann, V. Arya, and B. K. Pant, “Cavitation erosion behavior of HPDL-treated TWAS-coated Ti6Al4V alloy and its similarity with water droplet erosion,” J. Mater. Eng. Perform. 21, 849–853 (2012). https://doi.org/10.1007/s11665-011-9949-5CrossRef

10.

Z. Liu, “Microstructure and cavitation erosion behavior of sputtered NiCrAlTi coatings with and without N incorporations,” J. Mater. Sci. Technol. 54, 211−222 (2020). https://doi.org/10.1016/j.jmst.2020.02.072CrossRef

11.

H. X. Hu, Y. G. Zheng, and C. B. Liu, “Predicting the preferential sites to liquid droplet erosion of the bellows assemblies by CFD,” Nucl. Eng. Des. 241, 2295−2306 (2011). https://doi.org/10.1016/j.nucengdes.2011.03.045CrossRef

12.

J. Di, “Experimental investigation on effect of surface strengthening process and roughness on water droplet erosion behavior in turbomachinery,” Tribol. Int. 153, 106647 (2021). https://doi.org/10.1016/j.triboint.2020.106647CrossRef

13.

H. S. Kirols, D. Kevorkov, A. Uihlein, and M. Medraj, “The effect of initial surface roughness on water droplet erosion behavior,” Wear 342–343, 198−209 (2015). https://doi.org/10.1016/j.wear.2015.08.019CrossRef

14.

V. I. Nogin, V. A. Ryzhenkov, A. I. Lebedeva, and S. I. Pogorelov, “Study of the efficiency of application of ion-vacuum coatings for corrosion and erosion damage protection of steam turbine blades,” Energosberezhenie Vodopodgot., No. 1, 30−36 (1999).

15.

G. V. Kachalin, A. F. Mednikov, A. B. Tkhabisimov, and E. A. Zhukova, “State-of-the-art, problems and methods to improve erosion resistance of materials used for manufacturing of turbines,” Res. J. Pharm., Biol. Chem. Sci. 7, 955−963 (2016).

16.

G. V. Kachalin, A. F. Mednikov, A. B. Tkhabisimov, and S. V. Sidorov, “Study of the wear resistance of ion-plasma coatings based on titanium and aluminium and obtained by magnetron sputtering,” J. Phys.: Conf. Ser. 857, 012016 (2017). https://doi.org/10.1088/1742-6596/857/1/012016CrossRef

17.

G. V. Kachalin, A. F. Mednikov, A. B. Tkhabisimov, and S. V. Sidorov, “Studies of the Cr–CrN coating characteristics formed by means of the magnetron sputtering method from bulk target,” J. Phys.: Conf. Ser. 872, 012040 (2017). https://doi.org/10.1088/1742-6596/872/1/012040CrossRef

18.

A. F. Mednikov, A. B. Tkhabisimov, O. S. Zilova, A. A. Burmistrov, and S. V. Sidorov, “The results of water droplet erosion tests of ion-plasma coatings formed on titanium Ti-6Al-4V alloy samples manufactured by using 3D-printing and traditional technological process,” IOP Conf. Ser.: Mater. Sci. Eng. 537, 022066 (2019). https://doi.org/10.1088/1757-899X/537/2/022066

19.

A. F. Mednikov, A. B. Tkhabisimov, and G. V. Kachalin, “Results of erosion testing of samples of steel 20Kh13 with a protective coating and ordered relief,” Estestv. Tekh. Nauki, No. 10 (148), 133−137 (2020).

20.

A. F. Mednikov, A. B. Tkhabisimov, and G. V. Kachalin, “Results of steel 20Kh13 samples with combined hardened-structured surface erosion tests,” J. Phys.: Conf. Ser. 1683, 032025 (2020). https://doi.org/10.1088/1742-6596/1683/3/032025CrossRef

21.

M. S. Mahdipoor, D. Kevorkov, P. Jedrzejowski, and M. Medraj, “Water droplet erosion behaviour of gas nitrided Ti6Al4V,” Surf. Coat. Technol. 292, 78−89 (2016). https://doi.org/10.1016/j.surfcoat.2016.03.032CrossRef

22.

Z. Liu, S. Zhu, M. Shen, Y. Jia, W. Wang, and F. Wang, “Microstructure and cavitation erosion behavior of sputtered NiCrAlTi coatings with and without N incorporations,” J. Mater. Sci. Technol. 54, 211−222 (2020).CrossRef

23.

D. Batory, W. Szymanski, M. Panjan, O. Zabeida, and J. E. Klemberg-Sapieha, “Plasma nitriding of Ti6Al4V alloy for improved water erosion resistance,” Wear 374–375, 120−127 (2017).CrossRef

24.

Q. Yang, L. R. Zhao, and P. Patnaik, “Erosion performance, corrosion characteristics and hydrophobicity of nanolayered and multilayered metal nitride coatings,” Surf. Coat. Technol. 375, 763−772 (2019). https://doi.org/10.1016/j.surfcoat.2019.07.074CrossRef

25.

I. Mitelea, E. Dimian, I. Bordeaşu, and C. Crăciunescu, “Ultrasonic cavitation erosion of gas nitrided Ti–6Al–4V alloys,” Ultrason. Sonochem. 21, 1544−1548 (2014). https://doi.org/10.1016/j.ultsonch.2014.01.005CrossRef

26.

L. A. Espitia, H. Dong, X.-Y. Li, C. E. Pinedo, and A. P. Tschiptschin, “Cavitation erosion resistance and wear mechanisms of active screen low temperature plasma nitrided AISI 410 martensitic stainless steel,” Wear 332, 1070−1079 (2015).CrossRef

27.

S. Yu. Kapustin, A. V. Anikeev, G. V. Kachalin, A. B. Tkhabisimov, A. F. Mednikov, and A. A. Krasulya, “The results of studies of the erosion resistance of 15Kh11MF blade steel with various diffusion coatings,” in Power Engineering. Technologies of the Future: Proc. 3rd Sci.-Tech. Students Conf., Moscow, May 20−22, 2020 (Mosk. Energ. Inst., Moscow, 2020), pp. 54−58.

28.

A. V. Ryzhenkov, A. F. Mednikov, A. B. Tkhabisimov, and G. V. Kachalin, “Influence of surface hardening parameters on the erosion resistance of blade steels,” in Quick Hardened Materials and Coatings: Proc. 17th Int. Sci. and Tech. Conf., Moscow, Oct. 21–22, 2020 (Probel-2000, Moscow, 2020), pp. 238−243.

29.

B. Mann and V. Arya, “An experimental study to corelate water jet impingement erosion resistance and properties of metallic materials and coatings,” Wear 253, 650−666 (2002). https://doi.org/10.1016/S0043-1648(02)00118-7CrossRef

30.

S. Zhang, K. Dam-Johansen, S. Nørkjær, P. L. Bernad, Jr., and S. Kiil, “Erosion of wind turbine blade coatings — Design and analysis of jet-based laboratory equipment for performance evaluation,” Prog. Org. Coating 78, 103−115 (2015). https://doi.org/10.1016/j.porgcoat.2014.09.016CrossRef

31.

E. F. Tobin, O. Rohr, D. Raps, W. Willemse, P. Norman, and T. M. Young, “Surface topography parameters as a correlation factor for liquid droplet erosion test facilities,” Wear 328, 318–328 (2015). https://doi.org/10.1016/j.wear.2015.02.054CrossRef

32.

B. J. Briscoe, M. J. Pickles, K. S. Julian, and M. J. Adams, “Erosion of polymer-particle composite coatings by liquid water jets,” Wear 203–204, 88−97 (1997). https://doi.org/10.1016/S0043-1648(96)07379-6CrossRef

33.

P. K. Chidambaram and H.-D. Kim, “A numerical study on the water droplet erosion of blade surfaces,” Comput. Fluids 164, 125−129 (2018). https://doi.org/10.1016/j.compfluid.2017.11.004MathSciNetCrossRefMATH

34.

J. R. Khan and T. Wang, “Three-dimensional modeling for wet compression in a single stage compressor including liquid particle erosion analysis,” J. Eng Gas Turbines Power 133, 012001 (2011). https://doi.org/10.1115/1.4001828CrossRef

35.

H. Kirols, M. Mahdipoor, D. Kevorkov, A. Uihlein, and M. Medraj, “Energy based approach for understanding water droplet erosion,” Mater. Des. 104, 76−86 (2016). https://doi.org/10.1016/j.matdes.2016.04.089CrossRef

36.

L. I. Seleznev, V. A. Ryzhenkov, and A. F. Mednikov, “Phenomenology of erosion wear of constructional steels and alloys by liquid particles,” Therm. Eng. 57, 741–745 (2010).CrossRef

37.

B. S. Mann, “Water droplet erosion behavior of high-power diode laser treated 17Cr4Ni PH stainless steel,” J. Mater. Eng. Perform. 23, 1861–1869 (2014). https://doi.org/10.1007/s11665-014-0927-6CrossRef

38.

L. Huang, J. Folkes, P. Kinnell, and P. H. Shipway, “Mechanisms of damage initiation in a titanium alloy subjected to water droplet impact during ultra-high pressure plain waterjet erosion,” J. Mater. Process. Technol. 212, 1906–1915 (2012). https://doi.org/10.1016/j.jmatprotec.2012.04.013CrossRef

39.

G. Stoney, “The tension of metallic films deposited by electrolysis,” Proc. R. Soc. London, Ser. A, 172−175 (1909).

40.

V. Lindroos, M. Tilli, A. Lehto, and T. Motooka, Handbook of Silicon Based MEMS Materials and Technologies (Elsevier, Burlington, 2010). https://doi.org/10.1016/C2009-0-19030-XCrossRef

41.

N. A. Dyuzhev, A. A. Dedkova, E. E. Gusev, and A. V. Novak, “Method for measuring mechanical stresses in thin films on a plate using an optical profileometer,” Izv. Vussh. Uchebn. Zaved., Elektron., No. 4, 367−372 (2016).

42.

D. S. Kvashennikov, Y. A. Vainer, S. Y. Zuev, and V. N. Polkovnikov, “Internal stresses in Mo/Y multilayer mirrors,” J. Surf. Invest.: X-ray, Synchrotron Neutron Tech. 13, 177–181 (2019). https://doi.org/10.1134/S1027451019020113CrossRef

43.

A. P. Petrova, R. R. Mukhametov, and K. R. Akhmadieva, “Internal stresses in cured polyester binders for PCM,” Tr. VIAM, No. 5 (77), 12−21 (2019).

44.

M. P. Danilaev, E. Bogoslov, Yu. E. Polsky, I. Yanilkin, I. R. Vakhitov, A. I. Gumarov, and L. R. Tagirov, “Internal stresses in plasma deposited polymer film coatings,” Inorg. Mater.: Appl. Res. 10, 556–559 (2018). https://doi.org/10.1134/S2075113319030079CrossRef

45.

A. V. Novak, V. R. Novak, A. A. Dedkova, and E. E. Gusev, “Dependence of mechanical stress in silicon nitride films on conditions of plasma-enhanced chemical vapor deposition,” Izv. Vyssh. Uchebn. Zaved., Elektron. 22, 138−146 (2017).

46.

O. N. Astashenkova and A. V. Korlyakov, “Mechanisms of formation of mechanical stresses in silicon carbide and aluminum nitride films produced by the magnetron method,” Sovrem. Nauka: Issled., Idei, Rezul’t., Tekhnol., No. 2 (15), 57−61 (2014).

47.

G. E. Ayvazyan, “On the determination of internal stresses in the film substrate system,” Izv. NAN RA GIUA, Ser. Tekh. Nauk 53 (1), 63−67 (2000).

48.

H. Naragino, M. Egiza, A. Tominaga, and T. Yoshitake, “Obtaining a superhard nanocomposite film by coaxial plasma deposition,” Lab. Prod. 6, 156−160 (2019).

49.

I. S. Gainutdinov, M. Kh. Azamatov, A. V. Mikhailov, A. N. Galiev, I. Z. Nurullin, and S. N. Shusharin, “Hybrid anti-reflective coating with a diamond-like layer,” Opt. Zh. 82 (1), 70−73 (2015).

Titel: Effect of Stresses Occurring under Modifying 20Kh13 Grade Steel on the Incubation Period of Water Droplet Impact Erosion
verfasst von: A. F. Mednikov
A. V. Ryzhenkov
G. M. Brovka
G. V. Kachalin
A. B. Tkhabisimov
O. S. Zilova
Publikationsdatum: 01.11.2022
Verlag: Pleiades Publishing
Erschienen in: Thermal Engineering / Ausgabe 11/2022
Print ISSN: 0040-6015
Elektronische ISSN: 1555-6301
DOI: https://doi.org/10.1134/S0040601522110052

Springer Professional

Abstract—

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 11/2022

Integrated Aluminum-Water Technology for Hydrogen Production

Simulating the Thermal Interaction between Fuel and Sodium Coolant Using the EUCLID/V2 Integrated Code

LES Simulation of Mixed Convection for Downward Mercury Flow in a Nonuniformly Heated Vertical Pipe Using Conjugate Problem Statement

A Pulverized Coal Fuel Electrical Ignition System and Its Application Experience

Analyzing the Thermal Characteristics of a Small Capacity NPP Thermal Power Circuit with Nonaqueous Working Fluids

Decreasing Vibrations and Noise from Power Facilities by Passive and Active Methods

Premium Partner