nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

13.04.2021 | ORIGINAL ARTICLE

Effects of threaded pin profile on torque, power, and energy by modeling and experimental analysis

verfasst von: Karen J. Quintana, Jose Luis L. Silveira

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-10/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Currently, the environmental care is a mainstay in the development of new technologies for the engineering industry. In welding/joining category, in the technique by friction stir, the torque analysis is vital for the efficiency, cost, power, and environmental impact of the process. However, there are few models in the literature to describe the effects of one of the most common tool pin profile on torque, power, and energy. The purpose of this paper is to study the influence of a threaded pin profile on torque, in the tool penetration and welding phases, by means of the adjustment of mechanistic models and experimental analysis. The models are used to analyze the influence of a threaded pin on power and energy demanded in the process. Experimental torque measures are also analyzed and used to adjust, calibrate, and validate the models. The results show that the use of threaded pin with a proper selection of the welding parameters can reduce the torque, power, and energy demand, with beneficial consequences on environmental impact.

Vorheriger Artikel Simulation analysis of cutting process for Inconel718 nickel-based superalloy

Nächster Artikel Kinematic modeling of surface topography ground by an electroplated diamond wheel

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Goyal A, Garg RK (2019) Establishing mathematical relationships to study tensile behavior of friction stir welded AA5086-H32 aluminium alloy joints. Silicon 11:51–65. https://doi.org/10.1007/s12633-018-9858-4CrossRef

Kumar R, Singh R, Ahuja IPS (2019) Mechanical, thermal and micrographic investigations of friction stir welded: 3D printed melt flow compatible dissimilar thermoplastics. J Manuf Process 38:387–395. https://doi.org/10.1016/j.jmapro.2019.01.043CrossRef

Buffa G, Ingarao G, Campanella D, Di Lorenzo R, Micari F, Fratini L (2019) An insight into the electrical energy demand of friction stir welding processes: the role of process parameters, material and machine tool architecture. Int J Adv Manuf Technol 100:3013–3024. https://doi.org/10.1007/s00170-018-2896-7CrossRef

Kumar R, Singh R, Ahuja IPS, Penna R, Feo L (2018) Weldability of thermoplastic materials for friction stir welding- A state of art review and future applications. Composites B137:1–15. https://doi.org/10.1016/j.compositesb.2017.10.039CrossRef

Habibi M, Hashemi R, Tafti MF, Assempour A (2018) Experimental investigation of mechanical properties, formability andforming limit diagrams for tailor-welded blanks produced by frictionstir welding. J Manuf Process 31:310–323. https://doi.org/10.1016/j.jmapro.2017.11.009CrossRef

Shrivastava A, Krones M, Pfefferkorn FE (2015) Comparison of energy consumption and environmental impact of friction stir welding and gas metal arc welding for aluminum. CIRP J Manuf Sci Technol 9:159–168. https://doi.org/10.1016/j.cirpj.2014.10.001CrossRef

Jain R, Pal SK, Singh SB (2016) A study on the variation of forces and temperature in a friction stir welding process: a finite element approach. J Manuf Process 23:278–286. https://doi.org/10.1016/j.jmapro.2016.04.008CrossRef

Cui S, Chen ZW, Robson JD (2010) A model relating tool torque and its associated power and specific energy to rotation and forward speeds during friction stir welding/processing. Int J Mach Tools Manuf 50(12):1023–1030. https://doi.org/10.1016/j.ijmachtools.2010.09.005CrossRef

Reza-E-Rabby M, Tang W, Reynolds AP (2015) Effect of tool pin features on process response variables during friction stir welding of dissimilar aluminum alloys. Sci Technol Weld Join 20(5):425–432. https://doi.org/10.1179/1362171815Y.0000000036CrossRef

10.

Upadhyay P, Reynolds AP (2010) Effects of thermal boundary conditions in friction stir welded AA7050-T7 sheets. Mater Sci Eng A 527(6):1537–1543. https://doi.org/10.1016/j.msea.2009.10.039CrossRef

11.

Quintana KJ, Silveira JL (2017) Analysis of torque in friction stir welding of aluminum alloy 5052 by inverse problem method. ASME J Manuf Sci Eng 139(4):041017. https://doi.org/10.1115/1.4035719CrossRef

12.

Mishra RS, Ma ZY (2005) Friction stir welding and processing. Mater Sci Eng R50(1-2):1–78. https://doi.org/10.1016/j.mser.2005.07.001CrossRef

13.

Nandan R, DebRoy T, Bhadeshia HKDH (2008) Recent advances in friction stir welding-process, weldment structure and properties. Prog Mater Sci 53(6):980–1023. https://doi.org/10.1016/j.pmatsci.2008.05.001CrossRef

14.

Quintana KJ, Silveira JL (2017) Mechanistic models and experimental analysis for the torque in FSW considering the tool geometry and the process velocities. J Manuf Process 30:406–417. https://doi.org/10.1016/j.jmapro.2017.09.031CrossRef

15.

Dialami N, Cervera M, Chiumenti M, Agelet de Saracibar C (2017) A fast and accurate two-stage strategy to evaluate the effect of the pin tool profile on metal flow, torque and forces in friction stir welding. Int J Mech Sci 122:215–227. https://doi.org/10.1016/j.ijmecsci.2016.12.016CrossRefMATH

16.

Rao CV, Reddy GM, Rao KS (2015) Influence of tool pin profile on microstructure and corrosion behavior of AA2219 Al-Cu alloy friction stir weld nuggets. Def Technol 11:197–208. https://doi.org/10.1016/j.dt.2015.04.004CrossRef

17.

Trimble D, O’Donnell GE, Monaghan J (2015) Characterization of tool shape and rotational speed for increased speed during friction stir welding of AA2024-T3. J Manuf Process 17:141–150. https://doi.org/10.1016/j.jmapro.2014.08.007CrossRef

18.

Mohammadi J, Behnamian Y, Mostafaei A, Gerlich AP (2015) Tool geometry, rotation and travel speeds effects on the properties of dissimilar magnesium/aluminum friction stir welded lap joints. Mater Design 75:95–112. https://doi.org/10.1016/j.matdes.2015.03.017CrossRef

19.

Wahab MA, Dewan MW, Huggett DJ, Okeil AM, Liao TW, Nunes AC (2019) Challenges in the detection of weld-defects in friction stir-welding (FSW). Adv Mat Proces Technol 5(2):258–278. https://doi.org/10.1080/2374068X.2019.1575713CrossRef

20.

Shi L, Wu CS, Gao S (2018) Analysis of welding load reduction in ultrasonic vibration-enhanced friction stir welding. Int J Adv Manuf Technol 99:373–385. https://doi.org/10.1007/s00170-018-2472-1CrossRef

21.

Jain R, Pal SK, Singh SB (2018) Finite element simulation of pin shape influence on material flow, forces in friction stir welding. Int J Adv Manuf Technol 94:1781–1797. https://doi.org/10.1007/s00170-017-0215-3CrossRef

22.

Mehta M, Reddy GM, Rao AV, De A (2015) Numerical modeling of friction stir welding using the tools with polygonal pins. Def Technol 11:229–236. https://doi.org/10.1016/j.dt.2015.05.001CrossRef

23.

Kumar R, Singh K, Pandey S (2012) Process forces and heat input as function of process parameters in AA5083 friction stir welds. Trans Nonferrous Metals Soc China 22(2):288–298. https://doi.org/10.1016/S1003-6326(11)61173-4CrossRef

24.

Hussein SA, Tahir AS, Izamshah R (2015) Generated forces and heat during the critical stages of friction stir welding and processing. J Mech Sci Technol 29(10):4319–4328. https://doi.org/10.1007/s12206-015-0930-3CrossRef

25.

Robson JD, Cui S, Chen ZW (2010) Incipient melting during friction stir processing of AZ91 magnesium castings. Mater Sci Eng A 527:7299–7304. https://doi.org/10.1016/j.msea.2010.07.093CrossRef

26.

Gerlich AP, Shibayanagi T (2011) Liquid film formation and cracking during friction stir welding. Sci Technol Weld Join 16(4):295–299. https://doi.org/10.1179/1362171811Y.0000000005CrossRef

27.

Wu H, Chen YC, Strong D, Prangnell P (2015) Stationary shoulder FSW for joining high strength aluminum alloys. J Mater Process Technol 221:187–196. https://doi.org/10.1016/j.jmatprotec.2015.02.015CrossRef

28.

Marques PV, Modenesi PJ, Bracarense AQ (2009) Soldagem fundamentos e tecnologia. UFMG, Brazil. 3rd edn.

29.

ASM Handbook (1993) Welding, Brazing, and Soldering, vol 6. ASM International, Materials Park

Titel: Effects of threaded pin profile on torque, power, and energy by modeling and experimental analysis
verfasst von: Karen J. Quintana
Jose Luis L. Silveira
Publikationsdatum: 13.04.2021
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 9-10/2021
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-021-06994-8

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 9-10/2021

Tribological viewpoint of the cutting force in rotary ultrasonic vibration-assisted side milling (RUVSM)

Analytical modeling and experimental study of laser powder-fed additive manufacturing on curved substrates

Load prediction on metal forming process (tube sinking) using finite element method

Predicting magnetic characteristics of additive manufactured soft magnetic composites by machine learning

Numerical modelling and experimental study on pulsed laser surface texturing on cemented carbides

Robotic skeleton arc additive manufacturing of aluminium alloy

Premium Partner

Marktübersichten