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Chinese Journal of Mechanical Engineering
Published in: Chinese Journal of Mechanical Engineering 2/2017

21-03-2017 | Original Article

3D FEM Simulation of Milling Force in Corner Machining Process

Authors: Caixu YUE, Cui HUANG, Xianli LIU, Shengyu HAO, Jun LIU

Published in: Chinese Journal of Mechanical Engineering | Issue 2/2017

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Abstract

To optimize milling force and machining accuracy quality in corner milling process, the changing law of milling force is revealed by Finite Element Method(FEM). Based on DEFORM software a serial of 3D FEM models for corner milling process are devloped. Tool curved trajectory is achieved by establishing accurate relationship of tool location with milling time. Adaptive remeshing technique and iterative algorithm are adopted to ensure convergence of FEM model. Component force characteristics are revealed by analyzing FEM simulation results. It indicates that the milling force in Y direction becomes negative comparing with forces in X and Z direction. Magnitude of forces in three directions decreases with increase of spindle speed, while it increases with increase of milling feedrate. The simulation results for cutting force are in good agreement with those obtained from experiment. The FEM simulation model is first successfully established for corner milling process in this study, and the results provide a guide for optimizing cutting parameters in cutting process.
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Metadata
Title
3D FEM Simulation of Milling Force in Corner Machining Process
Authors
Caixu YUE
Cui HUANG
Xianli LIU
Shengyu HAO
Jun LIU
Publication date
21-03-2017
Publisher
Chinese Mechanical Engineering Society
Published in
Chinese Journal of Mechanical Engineering / Issue 2/2017
Print ISSN: 1000-9345
Electronic ISSN: 2192-8258
DOI
https://doi.org/10.1007/s10033-017-0088-2

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