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10-05-2016 | Issue 6/2016

Journal of Materials Engineering and Performance 6/2016

3D Finite Element Analysis of Spider Non-isothermal Forging Process

Journal:
Journal of Materials Engineering and Performance > Issue 6/2016
Authors:
Ling Niu, Wei Wei, Kun Xia Wei, Igor V. Alexandrov, Jing Hu

Abstract

The differences of effective stress, effective strain, velocity field, and the load-time curves between the spider isothermal and non-isothermal forging processes are investigated by making full use of 3D FEA, and verified by the production experiment of spider forging. Effective stress is mainly concentrated on the pin, and becomes lower closer to the front of the pin. The maximum effective strain in the non-isothermal forging is lower than that in the isothermal. The great majority of strain in the non-isothermal forging process is 1.76, which is larger than the strain of 1.31 in the isothermal forging. The maximum load required in the isothermal forging is higher than that in the non-isothermal. The maximum experimental load and deformation temperature in the spider production are in good agreement with those in the non-isothermal FEA. The results indicate that the non-isothermal 3D FEA results can guide the design of the spider forging process.

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