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23-11-2020 | Production Process | Issue 2/2021

Production Engineering 2/2021

A systems engineering analysis of tailored formed metallic hybrids

Journal:
Production Engineering > Issue 2/2021
Author:
Bruno Buchmayr
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Abstract

Joining of dissimilar materials using bulk forming processes is a powerful technique to combine specific properties of the materials used. There are manifold processes which are capable to produce high performance dissimilar joints by forming. The type and degree of deformation at the interface, the type of surface preparation as well as the metallurgical fit and the forming temperature are the most important parameters to achieve a sound metallic bonding. The underlying processes at the interface and the influencing factors to get a strong/deformable hybrid are discussed. Furthermore, suitable materials combinations are considered from a metallurgical point of view. Related problems due to the different material characteristics and microstructural changes during joining and after post-forming heat treatment are also treated in detail. The wide range of applicable processes used are compared regarding their pros and cons. Solid state joining does not mean welding a priori but can also be assigned to forming. Typical and more advanced applications of tailored formed hybrids are enumerated, which demonstrate the high potential of this innovative technology.

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