Skip to main content
Top

2017 | OriginalPaper | Chapter

5. Advanced Joining and Welding Techniques: An Overview

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Joining and welding is an essential component of manufacturing technology. New developments in joining and welding are evolved in order to acquire extraordinary benefits such as unique joint properties, synergistic mix of materials, cost reduction of component, increase productivity and quality, complex geometrical configurations, suitability and selection of material to manufacture new products. This chapter provides an update on recent developments of welding and joining to showcase above benefits. Theoretical background, process parameters, novel aspects, process capabilities, and process variants along with its application are presented in this chapter. Advanced welding and joining techniques are addressed under different headings of fastening and bonding processes, developments of arc welding processes, advanced beam welding techniques, sustainable welding processes, micro-nano joining and hybrid welding.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Bodjona K, Lessard L (2016) Hybrid bonded-fastened joints and their application in composite structures: A general review. J Reinf Plast Compos 35(9):764–781CrossRef Bodjona K, Lessard L (2016) Hybrid bonded-fastened joints and their application in composite structures: A general review. J Reinf Plast Compos 35(9):764–781CrossRef
2.
go back to reference Moroni F, Pirondi A (2010) Technology of rivet: adhesive joints. In: Hybrid adhesive joints. Springer, pp 79–108 Moroni F, Pirondi A (2010) Technology of rivet: adhesive joints. In: Hybrid adhesive joints. Springer, pp 79–108
3.
go back to reference McGrath G, Jones I, Hilton P, Kellar E, Taylor A, Sallavanti P (2001) New advances in plastics joining for high speed production. SAE Technical Paper. doi:10.4271/2001-01-3398 McGrath G, Jones I, Hilton P, Kellar E, Taylor A, Sallavanti P (2001) New advances in plastics joining for high speed production. SAE Technical Paper. doi:10.​4271/​2001-01-3398
4.
go back to reference Eshtayeh M, Hrairi M, Mohiuddin A (2016) Clinching process for joining dissimilar materials: state of the art. Int J Adv Manuf Technol 82(1–4):179–195CrossRef Eshtayeh M, Hrairi M, Mohiuddin A (2016) Clinching process for joining dissimilar materials: state of the art. Int J Adv Manuf Technol 82(1–4):179–195CrossRef
5.
go back to reference Lambiase F (2015) Clinch joining of heat-treatable aluminum AA6082-T6 alloy under warm conditions. J Mater Process Technol 225:421–432CrossRef Lambiase F (2015) Clinch joining of heat-treatable aluminum AA6082-T6 alloy under warm conditions. J Mater Process Technol 225:421–432CrossRef
6.
go back to reference Pirondi A, Moroni F (2010) Science of Clinch–adhesive joints. In: Hybrid adhesive joints. Springer, pp 109–147 Pirondi A, Moroni F (2010) Science of Clinch–adhesive joints. In: Hybrid adhesive joints. Springer, pp 109–147
7.
go back to reference Vidyarthy R, Dwivedi D (2016) Activating flux tungsten inert gas welding for enhanced weld penetration. J Manuf Process 22:211–228CrossRef Vidyarthy R, Dwivedi D (2016) Activating flux tungsten inert gas welding for enhanced weld penetration. J Manuf Process 22:211–228CrossRef
8.
go back to reference Chai G, Zhu Y (2010) Spectra and thermal analysis of the arc in activating flux plasma arc welding. Guang pu xue yu guang pu fen xi = Guang pu 30(4):1141–1145 Chai G, Zhu Y (2010) Spectra and thermal analysis of the arc in activating flux plasma arc welding. Guang pu xue yu guang pu fen xi = Guang pu 30(4):1141–1145
9.
go back to reference Kuo M, Sun Z, Pan D (2013) Laser welding with activating flux. Sci Technol Weld Joining 6(1):17–22CrossRef Kuo M, Sun Z, Pan D (2013) Laser welding with activating flux. Sci Technol Weld Joining 6(1):17–22CrossRef
10.
go back to reference Huang H-Y (2010) Effects of activating flux on the welded joint characteristics in gas metal arc welding. Mater Des 31(5):2488–2495CrossRef Huang H-Y (2010) Effects of activating flux on the welded joint characteristics in gas metal arc welding. Mater Des 31(5):2488–2495CrossRef
11.
go back to reference Delany F, Lucas W, Thomas W, Howse D, Abson D, Mulligan S, Bird C (2005) Advanced joining processes for repair in nuclear power plants. In: Proceedings of 2005, pp 54–69 Delany F, Lucas W, Thomas W, Howse D, Abson D, Mulligan S, Bird C (2005) Advanced joining processes for repair in nuclear power plants. In: Proceedings of 2005, pp 54–69
12.
go back to reference Ma L, Hu S, Hu B, Shen J, Wang Y (2014) Activating flux design for laser welding of ferritic stainless steel. Trans Tianjin Univ 20:429–434CrossRef Ma L, Hu S, Hu B, Shen J, Wang Y (2014) Activating flux design for laser welding of ferritic stainless steel. Trans Tianjin Univ 20:429–434CrossRef
13.
go back to reference Zhang H, Feng J, He P, Zhang B, Chen J, Wang L (2009) The arc characteristics and metal transfer behaviour of cold metal transfer and its use in joining aluminium to zinc-coated steel. Mater Sci Eng, A 499(1):111–113CrossRef Zhang H, Feng J, He P, Zhang B, Chen J, Wang L (2009) The arc characteristics and metal transfer behaviour of cold metal transfer and its use in joining aluminium to zinc-coated steel. Mater Sci Eng, A 499(1):111–113CrossRef
14.
go back to reference Pickin CG, Williams S, Lunt M (2011) Characterisation of the cold metal transfer (CMT) process and its application for low dilution cladding. J Mater Process Technol 211(3):496–502CrossRef Pickin CG, Williams S, Lunt M (2011) Characterisation of the cold metal transfer (CMT) process and its application for low dilution cladding. J Mater Process Technol 211(3):496–502CrossRef
16.
go back to reference Almeida P, Williams S (2010) Innovative process model of Ti–6Al–4 V additive layer manufacturing using cold metal transfer (CMT). In: Proceedings of the twenty-first annual international solid freeform fabrication symposium, University of Texas at Austin, Austin, TX, USA, 2010 Almeida P, Williams S (2010) Innovative process model of Ti–6Al–4 V additive layer manufacturing using cold metal transfer (CMT). In: Proceedings of the twenty-first annual international solid freeform fabrication symposium, University of Texas at Austin, Austin, TX, USA, 2010
17.
go back to reference Zhang H, Feng J, He P (2008) Interfacial phenomena of cold metal transfer (CMT) welding of zinc coated steel and wrought aluminium. Mater Sci Technol 24(11):1346–1349CrossRef Zhang H, Feng J, He P (2008) Interfacial phenomena of cold metal transfer (CMT) welding of zinc coated steel and wrought aluminium. Mater Sci Technol 24(11):1346–1349CrossRef
18.
go back to reference Kadoi K, Murakami A, Shinozaki K, Yamamoto M, Matsumura H (2016) Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels. Mater Sci Eng: A 666:11–18 Kadoi K, Murakami A, Shinozaki K, Yamamoto M, Matsumura H (2016) Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels. Mater Sci Eng: A 666:11–18
19.
go back to reference Ahmed N (2005) New developments in advanced welding. Elsevier, pp 1–269 Ahmed N (2005) New developments in advanced welding. Elsevier, pp 1–269
20.
go back to reference Praveen P, Yarlagadda P, Kang M-J (2005) Advancements in pulse gas metal arc welding. J Mater Process Technol 164:1113–1119CrossRef Praveen P, Yarlagadda P, Kang M-J (2005) Advancements in pulse gas metal arc welding. J Mater Process Technol 164:1113–1119CrossRef
21.
go back to reference Palani P, Murugan N (2006) Selection of parameters of pulsed current gas metal arc welding. J Mater Process Technol 172(1):1–10CrossRef Palani P, Murugan N (2006) Selection of parameters of pulsed current gas metal arc welding. J Mater Process Technol 172(1):1–10CrossRef
22.
go back to reference Lu Y, Chen S, Shi Y, Li X, Chen J, Kvidahl L, Zhang YM (2014) Double-electrode arc welding process: principle, variants, control and developments. J Manuf Process 16(1):93–108CrossRef Lu Y, Chen S, Shi Y, Li X, Chen J, Kvidahl L, Zhang YM (2014) Double-electrode arc welding process: principle, variants, control and developments. J Manuf Process 16(1):93–108CrossRef
23.
go back to reference Li K, Zhang Y (2008) Consumable double-electrode GMAW-Part 1: The process. Welding J-New York 87(1):11MathSciNet Li K, Zhang Y (2008) Consumable double-electrode GMAW-Part 1: The process. Welding J-New York 87(1):11MathSciNet
24.
go back to reference Henon B (2011) Advances in automatic hot wire GTAW (TIG) welding. Arc Machines Inc Henon B (2011) Advances in automatic hot wire GTAW (TIG) welding. Arc Machines Inc
25.
go back to reference Nakamura T, Hiraoka K (2013) Ultranarrow GMAW process with newly developed wire melting control system. Sci Technol Weld Joining 6(6):355–362CrossRef Nakamura T, Hiraoka K (2013) Ultranarrow GMAW process with newly developed wire melting control system. Sci Technol Weld Joining 6(6):355–362CrossRef
26.
go back to reference Elmesalamy A, Li L, Francis J, Sezer H (2013) Understanding the process parameter interactions in multiple-pass ultra-narrow-gap laser welding of thick-section stainless steels. Int J Adv Manuf Technol 68(1–4):1–17CrossRef Elmesalamy A, Li L, Francis J, Sezer H (2013) Understanding the process parameter interactions in multiple-pass ultra-narrow-gap laser welding of thick-section stainless steels. Int J Adv Manuf Technol 68(1–4):1–17CrossRef
27.
go back to reference Feng J, Guo W, Francis J, Irvine N, Li L (2016) Narrow gap laser welding for potential nuclear pressure vessel manufacture. J Laser Appl 28(2):022421CrossRef Feng J, Guo W, Francis J, Irvine N, Li L (2016) Narrow gap laser welding for potential nuclear pressure vessel manufacture. J Laser Appl 28(2):022421CrossRef
28.
go back to reference Li R, Yue J, Sun R, Mi G, Wang C, Shao X (2016) A study of droplet transfer behavior in ultra-narrow gap laser arc hybrid welding. Int J Adv Manuf Technol:1–12, doi: 10.1007/s00170-016-8699-9 Li R, Yue J, Sun R, Mi G, Wang C, Shao X (2016) A study of droplet transfer behavior in ultra-narrow gap laser arc hybrid welding. Int J Adv Manuf Technol:1–12, doi: 10.​1007/​s00170-016-8699-9
29.
go back to reference Klein R (2012) Laser welding of plastics. Wiley, pp 1–243 Klein R (2012) Laser welding of plastics. Wiley, pp 1–243
30.
go back to reference Jin Y, Y-l Li, Zhang H (2016) Microstructure and mechanical properties of pulsed laser welded Al/steel dissimilar joint. Trans Nonferrous Metals Soc China 26(4):994–1002CrossRef Jin Y, Y-l Li, Zhang H (2016) Microstructure and mechanical properties of pulsed laser welded Al/steel dissimilar joint. Trans Nonferrous Metals Soc China 26(4):994–1002CrossRef
31.
go back to reference Wang P, Chen X, Pan Q, Madigan B, Long J (2016) Laser welding dissimilar materials of aluminum to steel: an overview. Int J Adv Manuf Technol:1–10. doi: 10.1007/s00170-016-8725-y Wang P, Chen X, Pan Q, Madigan B, Long J (2016) Laser welding dissimilar materials of aluminum to steel: an overview. Int J Adv Manuf Technol:1–10. doi: 10.​1007/​s00170-016-8725-y
32.
go back to reference Mai T, Spowage A (2004) Characterisation of dissimilar joints in laser welding of steel–kovar, copper–steel and copper–aluminium. Mater Sci Eng, A 374(1):224–233CrossRef Mai T, Spowage A (2004) Characterisation of dissimilar joints in laser welding of steel–kovar, copper–steel and copper–aluminium. Mater Sci Eng, A 374(1):224–233CrossRef
33.
go back to reference Borrego L, Pires J, Costa J, Ferreira J (2009) Mould steels repaired by laser welding. Eng Fail Anal 16(2):596–607CrossRef Borrego L, Pires J, Costa J, Ferreira J (2009) Mould steels repaired by laser welding. Eng Fail Anal 16(2):596–607CrossRef
34.
go back to reference Vedani M, Previtali B, Vimercati G, Sanvito A, Somaschini G (2007) Problems in laser repair-welding a surface-treated tool steel. Surf Coat Technol 201(8):4518–4525CrossRef Vedani M, Previtali B, Vimercati G, Sanvito A, Somaschini G (2007) Problems in laser repair-welding a surface-treated tool steel. Surf Coat Technol 201(8):4518–4525CrossRef
35.
go back to reference Díaz E, Tobar M, Yáñez A, García J, Taibo J (2010) Laser Powder Welding with a Co-based alloy for repairing steam circuit components in thermal power stations. Phys Proc 5:349–358CrossRef Díaz E, Tobar M, Yáñez A, García J, Taibo J (2010) Laser Powder Welding with a Co-based alloy for repairing steam circuit components in thermal power stations. Phys Proc 5:349–358CrossRef
36.
go back to reference Peng W, Jiguo S, Shiqing Z, Gang W (2016) Control of wire transfer behaviors in hot wire laser welding. Int J Adv Manuf Technol 83(9–12):2091–2100CrossRef Peng W, Jiguo S, Shiqing Z, Gang W (2016) Control of wire transfer behaviors in hot wire laser welding. Int J Adv Manuf Technol 83(9–12):2091–2100CrossRef
37.
go back to reference Węglowski MS, Błacha S, Phillips A (2016) Electron beam welding–Techniques and trends–Review. Vacuum 130:72–92CrossRef Węglowski MS, Błacha S, Phillips A (2016) Electron beam welding–Techniques and trends–Review. Vacuum 130:72–92CrossRef
38.
go back to reference Mishra RS, De PS, Kumar N (2014) Fundamentals of the friction stir process. In: Friction stir welding and processing. Springer, pp 13–58 Mishra RS, De PS, Kumar N (2014) Fundamentals of the friction stir process. In: Friction stir welding and processing. Springer, pp 13–58
41.
go back to reference Mehta KP, Badheka VJ (2015) Influence of tool design and process parameters on dissimilar friction stir welding of copper to AA6061-T651 joint. Int J Adv Manuf Technol 80:2073–2082. doi:10.1007/s00170-015-7176-1 CrossRef Mehta KP, Badheka VJ (2015) Influence of tool design and process parameters on dissimilar friction stir welding of copper to AA6061-T651 joint. Int J Adv Manuf Technol 80:2073–2082. doi:10.​1007/​s00170-015-7176-1 CrossRef
43.
go back to reference Mehta KP, Badheka VJ (2016) Effects of tool pin design on formation of defects in dissimilar friction stir welding. Proc Technol 23:513–518CrossRef Mehta KP, Badheka VJ (2016) Effects of tool pin design on formation of defects in dissimilar friction stir welding. Proc Technol 23:513–518CrossRef
44.
go back to reference Mehta KP, Badheka V (2016) Experimental investigation of process parameters on defects generation in Copper to AA6061-T651 friction stir Welding. Int J Adv Mech Autom Eng (IJAMAE) 3(1):55–58. doi:10.15242/IJAMAE.E0316007 Mehta KP, Badheka V (2016) Experimental investigation of process parameters on defects generation in Copper to AA6061-T651 friction stir Welding. Int J Adv Mech Autom Eng (IJAMAE) 3(1):55–58. doi:10.​15242/​IJAMAE.​E0316007
45.
go back to reference Gerlich AP, North TH (2010) Friction stir spot welding. Innov Mater Manuf Fabric Environ Safety:193 Gerlich AP, North TH (2010) Friction stir spot welding. Innov Mater Manuf Fabric Environ Safety:193
46.
go back to reference Evans WT, Gibson BT, Reynolds JT, Strauss AM, Cook GE (2015) Friction Stir Extrusion: A new process for joining dissimilar materials. Manuf Lett 5:25–28CrossRef Evans WT, Gibson BT, Reynolds JT, Strauss AM, Cook GE (2015) Friction Stir Extrusion: A new process for joining dissimilar materials. Manuf Lett 5:25–28CrossRef
47.
go back to reference Besler FA, Schindele P, Grant RJ, Stegmüller MJ (2016) Friction crush welding of aluminium, copper and steel sheetmetals with flanged edges. J Mater Process Technol 234:72–83CrossRef Besler FA, Schindele P, Grant RJ, Stegmüller MJ (2016) Friction crush welding of aluminium, copper and steel sheetmetals with flanged edges. J Mater Process Technol 234:72–83CrossRef
48.
go back to reference Garg A, Panda B, Shankhwar K (2016) Investigation of the joint length of weldment of environmental-friendly magnetic pulse welding process. Int J Adv Manuf Technol:1–12. doi: 10.1007/s00170-016-8634-0 Garg A, Panda B, Shankhwar K (2016) Investigation of the joint length of weldment of environmental-friendly magnetic pulse welding process. Int J Adv Manuf Technol:1–12. doi: 10.​1007/​s00170-016-8634-0
49.
go back to reference Hahn M, Weddeling C, Lueg-Althoff J, Tekkaya AE (2016) Analytical approach for magnetic pulse welding of sheet connections. J Mater Process Technol 230:131–142CrossRef Hahn M, Weddeling C, Lueg-Althoff J, Tekkaya AE (2016) Analytical approach for magnetic pulse welding of sheet connections. J Mater Process Technol 230:131–142CrossRef
51.
go back to reference Matheny M (2014) EWI, Columbus, OH, USA Note: This chapter is a revised and updated version of Chapter 9 “Ultrasonic metal welding” by K. Graff, originally published in New Developments in Advanced Welding, ed. N. Ahmed, Woodhead Publishing Limited, 2005, ISBN: 978-1-85573-970-3. Power Ultrasonics: Applications of High-Intensity Ultrasound:259 Matheny M (2014) EWI, Columbus, OH, USA Note: This chapter is a revised and updated version of Chapter 9 “Ultrasonic metal welding” by K. Graff, originally published in New Developments in Advanced Welding, ed. N. Ahmed, Woodhead Publishing Limited, 2005, ISBN: 978-1-85573-970-3. Power Ultrasonics: Applications of High-Intensity Ultrasound:259
52.
go back to reference YEH H (2013) Ultrasonic welding of medical plastics. Joining and assembly of medical materials and devices, p 296 YEH H (2013) Ultrasonic welding of medical plastics. Joining and assembly of medical materials and devices, p 296
54.
go back to reference Zhang Y, Li Y, Luo Z, Yuan T, Bi J, Wang ZM, Wang ZP, Chao YJ (2016) Feasibility study of dissimilar joining of aluminum alloy 5052 to pure copper via thermo-compensated resistance spot welding. Mater Des 106:235–246CrossRef Zhang Y, Li Y, Luo Z, Yuan T, Bi J, Wang ZM, Wang ZP, Chao YJ (2016) Feasibility study of dissimilar joining of aluminum alloy 5052 to pure copper via thermo-compensated resistance spot welding. Mater Des 106:235–246CrossRef
55.
go back to reference Zhou YN (2008) Microjoining and nanojoining. Elsevier, pp 1–786 Zhou YN (2008) Microjoining and nanojoining. Elsevier, pp 1–786
56.
go back to reference Sithole K, Rao VV (2016) Recent developments in micro friction stir welding: a review. In: IOP conference series: materials science and engineering, vol 1. IOP Publishing, p 012036 Sithole K, Rao VV (2016) Recent developments in micro friction stir welding: a review. In: IOP conference series: materials science and engineering, vol 1. IOP Publishing, p 012036
57.
go back to reference Sackmann J, Burlage K, Gerhardy C, Memering B, Liao S, Schomburg W (2015) Review on ultrasonic fabrication of polymer micro devices. Ultrasonics 56:189–200CrossRef Sackmann J, Burlage K, Gerhardy C, Memering B, Liao S, Schomburg W (2015) Review on ultrasonic fabrication of polymer micro devices. Ultrasonics 56:189–200CrossRef
58.
go back to reference Lee C-M, Woo W-S, Kim D-H, Oh W-J, Oh N-S (2016) Laser-assisted hybrid processes: A review. Int J Precision Eng Manuf 17(2):257–267CrossRef Lee C-M, Woo W-S, Kim D-H, Oh W-J, Oh N-S (2016) Laser-assisted hybrid processes: A review. Int J Precision Eng Manuf 17(2):257–267CrossRef
60.
go back to reference Padhy G, Wu C, Gao S (2015) Auxiliary energy assisted friction stir welding–status review. Sci Technol Weld Join 20(8):631–649CrossRef Padhy G, Wu C, Gao S (2015) Auxiliary energy assisted friction stir welding–status review. Sci Technol Weld Join 20(8):631–649CrossRef
61.
go back to reference Sabari SS, Malarvizhi S, Balasubramanian V (2016) Influences of tool traverse speed on tensile properties of air cooled and water cooled friction stir welded AA2519-T87 aluminium alloy joints. J Mater Process Technol 237:286–300CrossRef Sabari SS, Malarvizhi S, Balasubramanian V (2016) Influences of tool traverse speed on tensile properties of air cooled and water cooled friction stir welded AA2519-T87 aluminium alloy joints. J Mater Process Technol 237:286–300CrossRef
Metadata
Title
Advanced Joining and Welding Techniques: An Overview
Author
Kush Mehta
Copyright Year
2017
DOI
https://doi.org/10.1007/978-3-319-56099-1_5

Premium Partners