Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Published in:
Overview of Hybrid Machining Processes Read chapter Read first chapter

2016 | OriginalPaper | Chapter

4. Assisted Hybrid Machining Processes

Authors : Kapil Gupta, Neelesh K. Jain, R. F. Laubscher

Published in: Hybrid Machining Processes

Publisher: Springer International Publishing

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The growing trend of miniaturization of products and rapid development in precision engineering demand higher machining quality of micro-holes, micro-grooves and complicated 3D micro-structures in parts of especially difficult-to-machine materials. Assisted-type HMPs were developed specifically to overcome the limitations of advanced machining processes and to improve the machining quality and productivity. Assisted-type HMPs are another important category of HMPs whereby assistance of an external source is used to overcome the limitations of the primary material removal process to facilitate efficient and effective machining. This chapter discusses working principles, process mechanisms and typical applications of some important vibration, heat, abrasive and magnetic field-assisted hybrid machining processes.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
previous chapter Thermal Hybrid Machining Processes
Literature
1.
Colwell L (1956) The effects of high-frequency vibrations in grinding. Trans ASME 78:837
2.
Isaev A, Anokhin V (1961) Ultrasonic vibration of a metal cutting tool. Vest Mashinos (in Russian)
3.
Skoczypiec S (2011) Research on ultrasonically assisted electrochemical machining process. Int J Adv Manuf Technol 52(5):565–574CrossRef
4.
Ruszaj A, Zybura M, úrek R, Skrabalak G (2003) Some aspects of the electrochemical machining process supported by electrode ultrasonic vibration optimization. J Eng Manuf 217:1365–1371CrossRef
5.
Skoczypiec S, Ruszaj A (2007) Application of ultrasonic vibration to improve technological factors in electrochemical machining of titanium alloys. In: Proceedings of international symposium on electrochemical machining technology INSECT 2007 (Scripts precision and micro production engineering), vol 1. Cheminitz University of Technology, pp 143–148
6.
Pa PS (2007) Electrode form design of large holes of die material in ultrasonic electrochemical finishing. J Mater Process Technol 470–477
7.
Ghoshal B, Bhattacharyya B (2013) Influence of vibration on micro-tool fabrication by electrochemical machining. Int J Mach Tool Manuf 64:49–59CrossRef
8.
Endo T, Tsujimoto T, Mitsui K (2008) Study of vibration-assisted micro-EDM–the effect of vibration on machining time and stability of discharge. Precis Eng 32:269–277CrossRef
9.
Chavoshi SZ, Luo X (2015) Hybrid micro-machining processes: a review. Precis Eng 41:1–23CrossRef
10.
Kumar MN, Subbu SK, Krishna PV, Venugopal A (2014) Vibration assisted conventional and advanced machining: a review. Procedia Eng 97:1577–1586CrossRef
11.
Abdullah A, Shabgard M, Ivanov A, Shervanyi M (2008) Effect of ultrasonic- assisted EDM on the surface integrity of cemented tungsten carbide (WCCo). Int J Adv Manuf Technol 41:268–280CrossRef
12.
Abdullah A, Shabgard M (2008) Effect of ultrasonic vibration of tool on electrical discharge machining of cemented tungsten carbide (WC-Co). Int J Adv Manuf Technol 38:1137–1147CrossRef
13.
Wansheng Z, Zhenlong W, Shichun D, Guanxin C, Hongyu W (2002) Ultrasonic and electric discharge machining to deep and small hole on titanium alloy. J Mater Process Technol 120(1–3):101–106CrossRef
14.
Uhlmann E, Domingos DC (2013) Investigations on vibration-assisted EDM-machining of seal slots in high-temperature resistant materials for turbine components. Procedia CIRP 6:71–76CrossRef
15.
Rajurkar KP, Kozak J (2001) Laser assisted electrochemical machining. Trans NAMRI 29:421–427
16.
Pajak PT, Desilva AKM, Harrison DK, Mcgeough JA (2006) Precision and efficiency of laser assisted jet electrochemical machining. Precis Eng 30:288–298CrossRef
17.
Desilva AKM, Pajak PT, Mcgeough JA, Harrison DK (2011) Thermal effects in laser assisted jet electrochemical machining. Ann CIRP 60:243–246CrossRef
18.
Zhang H, Xu J (2010) Modelling and experimental investigation of laser drilling with jet electrochemical machining. Chin J Aero 23:454–460CrossRef
19.
Kuo CL, Huang JD, Liang HY (2003) Fabrication of 3D metal microstructures using a hybrid process of micro-EDM and laser assembly. Int J Adv Manuf Technol 21:796–800CrossRef
20.
Kim S, Kim BH, Chung DK, Shin HS, Chu CN (2010) Hybrid micromachining using a nano second pulsed laser and micro EDM. J Micromech Microeng 20:015037–015038CrossRef
21.
Li L, Diver C, Atkinson J, Wagner RG, Helml HJ (2006) Sequential laser and EDM micro-drilling for next generation fuel injection nozzle manufacture. Ann CIRP 55:179–182CrossRef
22.
Takhata K, Aoki S, Sato T (1996) Fine surface finishing method for 3-D microstructures. In: Proceedings of MEMS 96, pp 73–78
23.
Zhu D, Zeng YB, Xu ZY, Zhang XY (2011) Precision machining of small holes by the hybrid process of electrochemical removal and grinding. Ann CIRP 60:247–250CrossRef
24.
Kozak J, Skrabalak G (2014) Analysis of abrasive electrochemical grinding process (AECG). In: Proceedings of the world congress on engineering 2014 Vol II, WCE 2014, London, UK, 2–4 July 2014
25.
Lin YC, Chen YF, Wang AC, Sei WL (2012) Machining performance on hybrid process of abrasive jet machining and electrical discharge machining. Trans Met Soc China 22:775–780CrossRef
26.
Shufeng S, Shiming JI, Depeng T, Wei X, Xin W (2012) Abrasive assisted EDM and ECM compound machining. J Mech Eng 17:159–164
27.
Lin YC, Lee HS (2008) Machining characteristics of magnetic force-assisted EDM. Int J Mach Tool Manuf 48:1179–1186CrossRef
28.
Jahan MP (2013) Micro-electrical discharge machining. In: Davim JP (ed) Nontraditional machining processes: research advances. Springer, London, pp 111–152CrossRef
29.
Yeo SH, Murali M, Cheah HT (2004) Magnetic field assisted micro electro-discharge machining. J Micromech Microeng 14:1526–1529CrossRef
30.
Jain VK (2013) Micromanufacturing processes. Taylor and Francis LLC, Florida
31.
Rhoades LJ (1988) Abrasive flow machining. Manuf Eng 75–78
32.
Jain VK (2009) Magnetic field assisted abrasive based micro-/nano-finishing. J Mater Process Technol 209:6022–6038CrossRef
33.
Singh DK, Jain VK, Raghuram V (2005) On the performance analysis of flexible magnetic abrasive brush. Mach Sci Technol 9:601–619CrossRef
34.
Jain VK, Kumar P, Behera PK, Jayswal SC (2001) Effect of working gap and circumferential speed on the performance of abrasive finishing process. Wear 250:384–390CrossRef
35.
Komanduri R (1996) On material removal mechanisms in finishing of advanced ceramics and glasses. Ann CIRP 45(1):509–514CrossRef
36.
Kim JD (1997) Development of a magnetic abrasive jet machining system for internal polishing of circular tubes. J Mater Process Technol 71:384–393CrossRef
37.
Madarkar R, Jain VK (2007) Investigations into magnetic abrasive microdeburring (MAMDe). In: Anil B, Radhakrishnan V, Sunilkumar K (eds) Proceedings of the conference COPEN. Allied Publishers, New Delhi, pp 307–312
Metadata
Title
Assisted Hybrid Machining Processes
Authors
Kapil Gupta
Neelesh K. Jain
R. F. Laubscher
Copyright Year
2016
Book
Hybrid Machining Processes

Print ISBN: 978-3-319-25920-8

Electronic ISBN: 978-3-319-25922-2

Copyright Year: 2016

DOI
https://doi.org/10.1007/978-3-319-25922-2_4

Premium Partners

    Image Credits