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International Journal on Interactive Design and Manufacturing (IJIDeM)

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08-12-2022 | Original Paper

Box–Behnken based investigation of surface quality and tool wear rate and FEM analysis of tool wear in TiAlN/CrN coated carbide tool

Authors: Lokeswar Patnaik, Sunil Kumar, Jatin Gajjar, Priyadarshini Dash, Saikat Ranjan Maity, Magdalena Łępicka, P. Booma Devi

Published in: International Journal on Interactive Design and Manufacturing (IJIDeM) | Issue 9/2024

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Abstract

The quantitative effects of cutting speed, feed and depth of cut on surface quality of the turned 316 LVM stainless steel work piece and tool wear of the TiAlN/CrN coated insert was investigated using Response surface methodology. Subsequently, FEM analysis of the tool wear using DEFORM-3D software was carried out. ANOVA analysis was formulated and regression was performed to understand the interactive effect of the process variables on the quality indicators. Further, a FEM-based method is defined to predict the advancement of tool wear during cutting operations. The cutting process was simulated using Deform 3D FEM software, and a suitable subroutine was added to the software to assess tool wear. An estimation of the tool wear value is made using well-known analytical models. The FEM model was calibrated and validated through experimental tests by turning 316 LVM stainless steel with ISO P40 TiAlN/CrN coated tools. The results from the FEM analysis and the experimental data were in good agreement.

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Title: Box–Behnken based investigation of surface quality and tool wear rate and FEM analysis of tool wear in TiAlN/CrN coated carbide tool
Authors: Lokeswar Patnaik
Sunil Kumar
Jatin Gajjar
Priyadarshini Dash
Saikat Ranjan Maity
Magdalena Łępicka
P. Booma Devi
Publication date: 08-12-2022
Publisher: Springer Paris
Published in: International Journal on Interactive Design and Manufacturing (IJIDeM) / Issue 9/2024
Print ISSN: 1955-2513
Electronic ISSN: 1955-2505
DOI: https://doi.org/10.1007/s12008-022-01146-y

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Box–Behnken based investigation of surface quality and tool wear rate and FEM analysis of tool wear in TiAlN/CrN coated carbide tool

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Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

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