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Published in: ATZelectronics worldwide 5/2018

01-10-2018 | Development

Challenge of Hairpin Technology Technology Boost for OEMs and Plant Manufacturers

Authors: Prof. Dr.-Ing. Achim Kampker, Dipl.-Ing. Kai D. Kreisköther, Max Kleine Büning, M. Sc., Patrick Treichel, M. Sc.

Published in: ATZelectronics worldwide | Issue 5/2018

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Excerpt

The demand for electric motors is increasing in the wake of the six-digit electric vehicle production of several OEMs announced for 2019. Some of them want to manufacture the electric machines themselves in a value-adding manner in order to maintain the established level of value creation, differentiation and quality leadership. The experience of the first, conservatively designed generation of electric motors reveals the necessary potential for improvement - both on the cost side and in terms of maximum efficiency in operation and production. The latter can be significantly optimized with so-called hairpin technology, as the RWTH Aachen University shows. …
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Literature
[1]
Kampker, A.; Kreisköther, K.; Büning, M.; Treichel, P.; Theelen, J.: Automotive quality requirements and process capability in the production of electric motors. In: 2017 7 th International Electric Drives Production Conference (EDPC). Würzburg, December 5 to 6, 2017, pp. 1
[2]
Abele, E.; Hohenstein, J.: Wandel im PKW-Antriebsstrang. Auswirkungen auf Produktionskonzepte. In: Maschinen und Metallbearbeitung, pp. 12
[3]
Hofmann, J.; Haag, S.; Fleischer, J.: Quo Vadis Wickeltechnik. 2017, pp. 13
[4]
Kampker, A.: Elektromobilproduktion. 2014, pp. 235
[5]
Müller, G.; Vogt, K.; Ponick, B.: Berechnung elektrischer Maschinen. 2011, p. 165
[6]
Hagedorn, J.; Sell-Le Blanc, F.; Fleischer, J.: Handbuch der Wickeltechnik für hocheffiziente Spulen und Motoren. 2016, pp. 172 CrossRef
[7]
Hofmann, J.; Haag, S.; Fleischer, J.: Quo Vadis Wickeltechnik. 2017, p. 19
[8]
[9]
Glaessel, T.; Seefried, J.; Franke, J.: Challenges in the manufacturing of hairpin windings and application opportunities of infrared lasers for the contacting process. In: 2017 7 th International Electric Drives Production Conference (EDPC). Würzburg, December 5 to 6, 2017, pp. 1 ff
[10]
Birnesser, A.: Prozessregelung beim Laserstrahlschweißen. 2011, p. 23
[11]
Metadata
Title
Challenge of Hairpin Technology Technology Boost for OEMs and Plant Manufacturers
Authors
Prof. Dr.-Ing. Achim Kampker
Dipl.-Ing. Kai D. Kreisköther
Max Kleine Büning, M. Sc.
Patrick Treichel, M. Sc.
Publication date
01-10-2018
Publisher
Springer Fachmedien Wiesbaden
Published in
ATZelectronics worldwide / Issue 5/2018
Electronic ISSN: 2524-8804
DOI
https://doi.org/10.1007/s38314-018-0068-z

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