Skip to main content
Top
Published in: International Journal on Interactive Design and Manufacturing (IJIDeM) 2/2017

25-02-2015 | Original Paper

Closed-loop manufacturing process based on STEP-NC

Authors: Christophe Danjou, Julien Le Duigou, Benoît Eynard

Published in: International Journal on Interactive Design and Manufacturing (IJIDeM) | Issue 2/2017

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The paper proposes a new concept to support closed-loop manufacturing from CNC machines to CAD/CAM systems. The main goal is to manage knowledge from the CNC machine to the CAM system to help CAM programmer in making choices for planning new machining sequences. The STEP-NC standard enables bi-directional exchanges between all the manufacturing technologies in the digital chain—from CAD systems to CNC machines. Unfortunately, STEP-NC standard does not allow having a traceability of machining program. To achieve the information feedback from CNC machine to CAM system the proposal set up a manufacturing loop based on PLM systems. This proposal is based on OntoSTEP-NC model an ontology based on STEP-NC which provides trades between product data management, manufacturing process management and enterprise resource planning. As a solution OntoSTEP-NC aims at supporting data extraction from CNC machines, and relevant information integration into CAM systems. In order to have the most relevant information integration, a feature recognition stage has been introduced in the CAM programming stage. Moreover, coupled to case base reasoning, this recognition loop will allow filling the database of manufacturing process management. Last, this proposal will help CAM programmers in making choices for cutting conditions based on company best practices.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Lee, Y.-S.: Admissible tool orientation control of gouging avoidance 5-axis complex surface machining. Comput. Aided Des. 29, 507–521 (1997)CrossRef Lee, Y.-S.: Admissible tool orientation control of gouging avoidance 5-axis complex surface machining. Comput. Aided Des. 29, 507–521 (1997)CrossRef
2.
go back to reference International Standards Organization, ISO 6983-1. Automation systems and integration—numerical control of machines—program format and definitions of address words—part 1: data format for positioning, line motion and contouring control systems (2009) International Standards Organization, ISO 6983-1. Automation systems and integration—numerical control of machines—program format and definitions of address words—part 1: data format for positioning, line motion and contouring control systems (2009)
3.
go back to reference Kannan, G., Vinay, V.P.: Multi-criteria decision making for the selection of CAD/CAM system. Int. J. Interact. Des. Manuf. 2, 151–159 (2008)CrossRef Kannan, G., Vinay, V.P.: Multi-criteria decision making for the selection of CAD/CAM system. Int. J. Interact. Des. Manuf. 2, 151–159 (2008)CrossRef
4.
go back to reference Fischer, X., Nadeau, J.-P.: Research in Interactive Design, vol. 2. Springer, Paris (2011)CrossRef Fischer, X., Nadeau, J.-P.: Research in Interactive Design, vol. 2. Springer, Paris (2011)CrossRef
5.
go back to reference Lee, S.-H., Jeong, Y.-S.: A system integration framework through development of ISO 10303-based product model for steel bridges. Autom. Constr. 15, 212–228 (2006)CrossRef Lee, S.-H., Jeong, Y.-S.: A system integration framework through development of ISO 10303-based product model for steel bridges. Autom. Constr. 15, 212–228 (2006)CrossRef
6.
go back to reference Rachuri, S., Subrahmanian, E., Bouras, A., Fenves, S.J., Foufou, S., Sriram, R.D.: Information sharing and exchange in the context of product lifecycle management: Role of standards. Comput. Des. 40, 789–800 (2008) Rachuri, S., Subrahmanian, E., Bouras, A., Fenves, S.J., Foufou, S., Sriram, R.D.: Information sharing and exchange in the context of product lifecycle management: Role of standards. Comput. Des. 40, 789–800 (2008)
7.
go back to reference Laguionie, R., Rauch, M., Hascoet, J.: Toolpaths programming in an intelligent STEP-NC manufacturing context. J. Mach. Eng. 8, 33–43 (2008) Laguionie, R., Rauch, M., Hascoet, J.: Toolpaths programming in an intelligent STEP-NC manufacturing context. J. Mach. Eng. 8, 33–43 (2008)
8.
go back to reference Xu, X.W.: Realization of STEP-NC enabled machining. Robot. Comput. Integr. Manuf. 22, 144–153 (2006)CrossRef Xu, X.W.: Realization of STEP-NC enabled machining. Robot. Comput. Integr. Manuf. 22, 144–153 (2006)CrossRef
9.
go back to reference International Standards Organization, ISO/IS 10303–238. Industrial automation systems and integration—product data representation and exchange—part 238: application interpreted model for computerized numerical controllers (2006) International Standards Organization, ISO/IS 10303–238. Industrial automation systems and integration—product data representation and exchange—part 238: application interpreted model for computerized numerical controllers (2006)
10.
go back to reference International Standards Organization, ISO 14649-1. Industrial automation systems and integration—physical device control—data model for computerized numerical controllers—part 1: overview and fundamental principles (2003) International Standards Organization, ISO 14649-1. Industrial automation systems and integration—physical device control—data model for computerized numerical controllers—part 1: overview and fundamental principles (2003)
11.
go back to reference Nassehi, A., Newman, S.T., Xu, X.W., Rosso, R.S.U.: Toward interoperable CNC manufacturing. Int. J. Comput. Integr. Manuf. 21, 222–230 (2008)CrossRef Nassehi, A., Newman, S.T., Xu, X.W., Rosso, R.S.U.: Toward interoperable CNC manufacturing. Int. J. Comput. Integr. Manuf. 21, 222–230 (2008)CrossRef
12.
go back to reference Campos, J.G., Miguez, L.R.: Standard process monitoring and traceability programming in collaborative CAD/CAM/CNC manufacturing scenarios. Comput. Ind. 62, 311–322 (2011)CrossRef Campos, J.G., Miguez, L.R.: Standard process monitoring and traceability programming in collaborative CAD/CAM/CNC manufacturing scenarios. Comput. Ind. 62, 311–322 (2011)CrossRef
13.
go back to reference Xu, X.W., Wang, L., Rong, Y.: STEP-NC and function blocks for interoperable manufacturing. IEEE Trans. Autom. Sci. Eng. 3, 297–308 (2006)CrossRef Xu, X.W., Wang, L., Rong, Y.: STEP-NC and function blocks for interoperable manufacturing. IEEE Trans. Autom. Sci. Eng. 3, 297–308 (2006)CrossRef
14.
go back to reference Ridwan, F., Xu, X.: Advanced CNC system with in-process feed-rate optimisation. Robot. Comput. Integr. Manuf. 29, 12–20 (2013)CrossRef Ridwan, F., Xu, X.: Advanced CNC system with in-process feed-rate optimisation. Robot. Comput. Integr. Manuf. 29, 12–20 (2013)CrossRef
15.
go back to reference Zhao, F., Xu, X., Xie, S.: STEP-NC enabled on-line inspection in support of closed-loop machining. Robot. Comput. Integr. Manuf. 24, 200–216 (2008)CrossRef Zhao, F., Xu, X., Xie, S.: STEP-NC enabled on-line inspection in support of closed-loop machining. Robot. Comput. Integr. Manuf. 24, 200–216 (2008)CrossRef
16.
go back to reference Borgia, S., Matta, A., Tolio, T.: STEP-NC compliant approach for setup planning problem on multiple fixture pallets. J. Manuf. Syst. 32, 781–791 (2013)CrossRef Borgia, S., Matta, A., Tolio, T.: STEP-NC compliant approach for setup planning problem on multiple fixture pallets. J. Manuf. Syst. 32, 781–791 (2013)CrossRef
17.
go back to reference Newman, S.T., Nassehi, A., Xu, X.W., Rosso, R.S.U., Wang, L., Yusof, Y., Ali, L., Liu, R., Zheng, L.Y., Kumar, S., Vichare, P., Dhokia, V.: Strategic advantages of interoperability for global manufacturing using CNC technology. Robot. Comput. Integr. Manuf. 24, 699–708 (2008)CrossRef Newman, S.T., Nassehi, A., Xu, X.W., Rosso, R.S.U., Wang, L., Yusof, Y., Ali, L., Liu, R., Zheng, L.Y., Kumar, S., Vichare, P., Dhokia, V.: Strategic advantages of interoperability for global manufacturing using CNC technology. Robot. Comput. Integr. Manuf. 24, 699–708 (2008)CrossRef
18.
19.
go back to reference EIF: European Interoperability Framework (2004) EIF: European Interoperability Framework (2004)
20.
go back to reference Nguyen Van, T.: System engineering for collaborating data management systems: application to design/simulation loop, PhD thesis from Ecole Centrale Paris (2006) Nguyen Van, T.: System engineering for collaborating data management systems: application to design/simulation loop, PhD thesis from Ecole Centrale Paris (2006)
21.
go back to reference Valilai, O., Houshmand, M.: INFELT STEP: an integrated and interoperable platform for collaborative CAD/CAPP/CAM/CNC machining systems based on STEP standard. Int. J. Comput. Integr. Manuf. 23, 1097–1117 (2010)CrossRef Valilai, O., Houshmand, M.: INFELT STEP: an integrated and interoperable platform for collaborative CAD/CAPP/CAM/CNC machining systems based on STEP standard. Int. J. Comput. Integr. Manuf. 23, 1097–1117 (2010)CrossRef
22.
go back to reference Pratt, M.J.: ISO 10303: the STEP standard for product data exchange and its capabilities. Int. J. Prod. Lifecycle Manag. 1, 86–94 (2005)CrossRef Pratt, M.J.: ISO 10303: the STEP standard for product data exchange and its capabilities. Int. J. Prod. Lifecycle Manag. 1, 86–94 (2005)CrossRef
23.
go back to reference International Standards Organization, ISO 10303-209. Industrial automation systems and integration—product data representation and exchange—part 209: composite and metallic structural analysis and related design (2001) International Standards Organization, ISO 10303-209. Industrial automation systems and integration—product data representation and exchange—part 209: composite and metallic structural analysis and related design (2001)
24.
go back to reference Troussier, N.: A way to identify and manage the knowledge provided by mechanical simulations in engineering design. Comput. Inf. Syst. 7, 79–84 (2000) Troussier, N.: A way to identify and manage the knowledge provided by mechanical simulations in engineering design. Comput. Inf. Syst. 7, 79–84 (2000)
25.
go back to reference Etienne, A., Guyot, E., Van Wijk, D., Roucoules, L.: Specifications and development of interoperability solution dedicated to multiple expertise collaboration in a design framework. Int. J. Comput. Integr. Manuf. 5, 1–14 (2011) Etienne, A., Guyot, E., Van Wijk, D., Roucoules, L.: Specifications and development of interoperability solution dedicated to multiple expertise collaboration in a design framework. Int. J. Comput. Integr. Manuf. 5, 1–14 (2011)
26.
go back to reference Tan, A.R., Matzen, D., McAloone, T.C., Evans, S.: Strategies for designing and developing services for manufacturing firms. CIRP J. Manuf. Sci. Technol. 3, 90–97 (2010)CrossRef Tan, A.R., Matzen, D., McAloone, T.C., Evans, S.: Strategies for designing and developing services for manufacturing firms. CIRP J. Manuf. Sci. Technol. 3, 90–97 (2010)CrossRef
27.
go back to reference Nosenzo, V., Tornincasa, S., Bonisoli, E., Brino, M.: Open questions on Product Lifecycle Management (PLM) with CAD /CAE integration. Int. J. Interact. Des. Manuf. 8, 91–107 (2014)CrossRef Nosenzo, V., Tornincasa, S., Bonisoli, E., Brino, M.: Open questions on Product Lifecycle Management (PLM) with CAD /CAE integration. Int. J. Interact. Des. Manuf. 8, 91–107 (2014)CrossRef
28.
go back to reference Biahmou, A., Fröhlich, A., Stjepandic, J.: Improving interoperability in mechatronic product developement. In: Proceedings of PLM, pp. 510–521. Bremen, Germany (2010) Biahmou, A., Fröhlich, A., Stjepandic, J.: Improving interoperability in mechatronic product developement. In: Proceedings of PLM, pp. 510–521. Bremen, Germany (2010)
29.
go back to reference Catalano, C.E., Camossi, E., Ferrandes, R., Cheutet, V., Sevilmis, N.: A product design ontology for enhancing shape processing in design workflows. J. Intell. Manuf. 20, 553–567 (2008)CrossRef Catalano, C.E., Camossi, E., Ferrandes, R., Cheutet, V., Sevilmis, N.: A product design ontology for enhancing shape processing in design workflows. J. Intell. Manuf. 20, 553–567 (2008)CrossRef
30.
go back to reference Assouroko, I., Ducellier, G., Boutinaud, P., Eynard, B.: Knowledge management and reuse in collaborative product development-a semantic relationship management-based approach. Int. J. Prod. Lifecycle Manag. 7, 54–74 (2014)CrossRef Assouroko, I., Ducellier, G., Boutinaud, P., Eynard, B.: Knowledge management and reuse in collaborative product development-a semantic relationship management-based approach. Int. J. Prod. Lifecycle Manag. 7, 54–74 (2014)CrossRef
31.
go back to reference Li, C., Mcmahon, C., Newnes, L., Liu, Y.: Ontology-based annotation in PLM systems. In: International Conference on Product Lifecycle Management, Bremen, Germany (2010) Li, C., Mcmahon, C., Newnes, L., Liu, Y.: Ontology-based annotation in PLM systems. In: International Conference on Product Lifecycle Management, Bremen, Germany (2010)
32.
go back to reference Barbau, R., Krima, S., Rachuri, S., Narayanan, A., Fiorentini, X., Foufou, S., Sriram, R.D.: OntoSTEP: enriching product model data using ontologies. Comput. Des. 44, 575–590 (2012) Barbau, R., Krima, S., Rachuri, S., Narayanan, A., Fiorentini, X., Foufou, S., Sriram, R.D.: OntoSTEP: enriching product model data using ontologies. Comput. Des. 44, 575–590 (2012)
33.
go back to reference Jun, H.-B., Kiritsis, D., Xirouchakis, P.: Research issues on closed-loop PLM. Comput. Ind. 58, 855–868 (2007)CrossRef Jun, H.-B., Kiritsis, D., Xirouchakis, P.: Research issues on closed-loop PLM. Comput. Ind. 58, 855–868 (2007)CrossRef
35.
go back to reference Bernard, A., Delplace, J.-C., Perry, N., Gabriel, S.: Integration of CAD and rapid manufacturing for sand casting optimisation. Rapid Prototyp. J. 9, 327–333 (2003)CrossRef Bernard, A., Delplace, J.-C., Perry, N., Gabriel, S.: Integration of CAD and rapid manufacturing for sand casting optimisation. Rapid Prototyp. J. 9, 327–333 (2003)CrossRef
36.
go back to reference Martin, L., Moraru, G., Véron, P.: Development of an integrated tool for the foundry industry. In: 6th International Conference on Engineering, Design and Manufacturing in Mechanical (IDMME), Grenoble, France (2006) Martin, L., Moraru, G., Véron, P.: Development of an integrated tool for the foundry industry. In: 6th International Conference on Engineering, Design and Manufacturing in Mechanical (IDMME), Grenoble, France (2006)
37.
go back to reference Harik, R.F., Derigent, W.J.E., Ris, G., Henri, U., Nancy, P.: Computer aided process planning in aircraft manufacturing. Comput. Aided. Des. Appl. 5, 1–10 (2008)CrossRef Harik, R.F., Derigent, W.J.E., Ris, G., Henri, U., Nancy, P.: Computer aided process planning in aircraft manufacturing. Comput. Aided. Des. Appl. 5, 1–10 (2008)CrossRef
38.
go back to reference Le Duigou, J., Bernard, A., Perry, N.: Framework for product lifecycle management integration in small and medium enterprises networks. Comput. Aided. Des. Appl. 8, 531–544 (2011)CrossRef Le Duigou, J., Bernard, A., Perry, N.: Framework for product lifecycle management integration in small and medium enterprises networks. Comput. Aided. Des. Appl. 8, 531–544 (2011)CrossRef
39.
go back to reference Kuo, T., Huang, S., Zhang, H.: Design for manufacture and design for “X”: concepts, applications, and perspectives. Comput. Ind. Eng. 41, 241–260 (2001)CrossRef Kuo, T., Huang, S., Zhang, H.: Design for manufacture and design for “X”: concepts, applications, and perspectives. Comput. Ind. Eng. 41, 241–260 (2001)CrossRef
40.
go back to reference Suh, S.-H., Shin, S.-J., Yoon, J.-S., Um, J.-M.: UbiDM: a new paradigm for product design and manufacturing via ubiquitous computing technology. Int. J. Comput. Integr. Manuf. 21, 540–549 (2008) Suh, S.-H., Shin, S.-J., Yoon, J.-S., Um, J.-M.: UbiDM: a new paradigm for product design and manufacturing via ubiquitous computing technology. Int. J. Comput. Integr. Manuf. 21, 540–549 (2008)
41.
go back to reference Demoly, F., Toussaint, L., Eynard, B., Kiritsis, D., Gomes, S.: Geometric skeleton computation enabling concurrent product engineering and assembly sequence planning. Comput. Des. 43, 1654–1673 (2011) Demoly, F., Toussaint, L., Eynard, B., Kiritsis, D., Gomes, S.: Geometric skeleton computation enabling concurrent product engineering and assembly sequence planning. Comput. Des. 43, 1654–1673 (2011)
42.
go back to reference Mantripragada, R., Whitney, D.E.: The datum flow chain: a systematic approach to assembly design and modeling. Res. Eng. Des. 10, 150–165 (1998)CrossRef Mantripragada, R., Whitney, D.E.: The datum flow chain: a systematic approach to assembly design and modeling. Res. Eng. Des. 10, 150–165 (1998)CrossRef
43.
go back to reference Fenves, S.J., Foufou, S., Bock, C., Sriram, R.D.: CPM: a core model for product data. J. Comput. Inf. Sci. Eng. 8, 1–14 (2008)CrossRef Fenves, S.J., Foufou, S., Bock, C., Sriram, R.D.: CPM: a core model for product data. J. Comput. Inf. Sci. Eng. 8, 1–14 (2008)CrossRef
44.
go back to reference Danjou, C., Le Duigou, J., Eynard, B.: Integrated platform from CAD to CNC: state of the art. In: Product Lifecycle Management for Society, pp. 130–139. Springer, Berlin, Heidelberg (2013) Danjou, C., Le Duigou, J., Eynard, B.: Integrated platform from CAD to CNC: state of the art. In: Product Lifecycle Management for Society, pp. 130–139. Springer, Berlin, Heidelberg (2013)
45.
go back to reference Noy, N., Klein, M.: Ontology evolution: not the same as schema evolution. Knowl. Inf. Syst. 6, 428–440 (2004)CrossRef Noy, N., Klein, M.: Ontology evolution: not the same as schema evolution. Knowl. Inf. Syst. 6, 428–440 (2004)CrossRef
46.
go back to reference Xú, S., Anwer, N., Lavernhe, S.: Conversion of G-code programs for milling into STEP-NC. In: JCM: International Joint Conference on Mechanics, Design Engineering and Advanced Manufacturing, Toulouse, France (2014) Xú, S., Anwer, N., Lavernhe, S.: Conversion of G-code programs for milling into STEP-NC. In: JCM: International Joint Conference on Mechanics, Design Engineering and Advanced Manufacturing, Toulouse, France (2014)
47.
go back to reference Tan, C.F., Kher, V.K., Ismail, N.: Design of a feature recognition system for CAD/CAM integration. World Appl. Sci. J. 21, 1162–1166 (2013) Tan, C.F., Kher, V.K., Ismail, N.: Design of a feature recognition system for CAD/CAM integration. World Appl. Sci. J. 21, 1162–1166 (2013)
48.
go back to reference De Mantaras, R.L.: Case-based reasoning. In: Machine Learning and its Applications, pp. 127–145. Springer, Berlin, Heidelberg (2001) De Mantaras, R.L.: Case-based reasoning. In: Machine Learning and its Applications, pp. 127–145. Springer, Berlin, Heidelberg (2001)
49.
go back to reference Aamodt, A., Plaza, E.: Case-based reasoning: foundational issues, methodological variations, and system approaches. AI Commun. 7, 39–59 (1994) Aamodt, A., Plaza, E.: Case-based reasoning: foundational issues, methodological variations, and system approaches. AI Commun. 7, 39–59 (1994)
Metadata
Title
Closed-loop manufacturing process based on STEP-NC
Authors
Christophe Danjou
Julien Le Duigou
Benoît Eynard
Publication date
25-02-2015
Publisher
Springer Paris
Published in
International Journal on Interactive Design and Manufacturing (IJIDeM) / Issue 2/2017
Print ISSN: 1955-2513
Electronic ISSN: 1955-2505
DOI
https://doi.org/10.1007/s12008-015-0268-1

Other articles of this Issue 2/2017

International Journal on Interactive Design and Manufacturing (IJIDeM) 2/2017 Go to the issue

Premium Partner