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Advances in Manufacturing
Published in: Advances in Manufacturing 1/2018

26-02-2018

Comparative investigation towards machinability improvement in hard turning using coated and uncoated carbide inserts: part I experimental investigation

Authors: Ramanuj Kumar, Ashok Kumar Sahoo, Purna Chandra Mishra, Rabin Kumar Das

Published in: Advances in Manufacturing | Issue 1/2018

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Abstract

The investigation of low cost uncoated and coated carbide insert in the hard turning of hardened AISI D2 steel (≥ 55 HRC) will definitely open up a new arena as an economical alternative suitable to industrial machining sectors. Thus, this paper reports the comparative machinability assessment for the hard turning of AISI D2 steel ((55 ± 1) HRC) by coated and uncoated carbide insert in a dry environment. Micro hardness and abrasion tests were carried out to assess resistance capability against wear. The above test results confirmed the greater wear resistance ability of Al2O3 coated carbide insert over uncoated carbide. Based on the extensive investigation of comparative machinability, the coated carbide insert (TiN-TiCN-Al2O3) outperformed the uncoated carbide insert with regard to surface roughness, flank wear, chip-tool interface temperature, and chip morphology. Abrasion and diffusion were observed as the principal tool wear mechanisms in the investigated range. The uncoated carbide failed completely due to the severe chipping and quick dulling of the cutting edge, which led to its unsuitability for machining hardened steel.
previous article Adiabatic shear fracture prediction in high-speed cutting at various negative rake angles and feeds
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Metadata
Title
Comparative investigation towards machinability improvement in hard turning using coated and uncoated carbide inserts: part I experimental investigation
Authors
Ramanuj Kumar
Ashok Kumar Sahoo
Purna Chandra Mishra
Rabin Kumar Das
Publication date
26-02-2018
Publisher
Shanghai University
Published in
Advances in Manufacturing / Issue 1/2018
Print ISSN: 2095-3127
Electronic ISSN: 2195-3597
DOI
https://doi.org/10.1007/s40436-018-0215-z

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