Computer Simulation of a New Two-Threaded Roll Pass Design for Rolling 100 mm Grinding Balls Made of Alloyed Steels | springerprofessional.de
Skip to main content
Register
Springer Professional
SEARCH
Menu 1 2 3 4
Top

Hint

Swipe to navigate through the articles of this issue

Published in: Metallurgist 5-6/2022

29-09-2022

Computer Simulation of a New Two-Threaded Roll Pass Design for Rolling 100 mm Grinding Balls Made of Alloyed Steels

Authors: D. L. Shvarts, I. K. Galimyanov, A. A. Semenov

Published in: Metallurgist | Issue 5-6/2022

Login to get access
share
SHARE

Abstract

The production of 100 mm grinding balls using rolls with double-threaded pass design and a discretely variable pitch is characterized by increased roll wear, which leads to characteristic surface defects on the balls. A new roll pass was designed, rolls were made, and pilot 100 mm grinding balls were rolled using new double-threaded rolls. The results of simulating the process of rolling balls and analyzing the stress–strain state of the rolling process are presented. According to the simulation results, the use of the roll pass design with a constant pitch reduces the stress throughout the volume of the deformed metal. The reduced vertical roll angle in the new pass design also reduces the stresses and, as a result, the wear of the rolls.
previous article Use of Solid Slag Mixtures in a Ladle Furnace Unit
next article Increasing Die Life During Die Forging by Means of QForm Modeling

To get access to this content you need the following product:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 69.000 Bücher
  • über 500 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt 90 Tage mit der neuen Mini-Lizenz testen!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 50.000 Bücher
  • über 380 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe



 


Jetzt 90 Tage mit der neuen Mini-Lizenz testen!

inform now
Literature
1.
J. Tomczak, Z. Pater, and T. Bulzak, “Designing of screw impressions in the helical rolling of balls,” Arch. Civil Mech. Eng., 14, No. 1, 104–113 (2014). CrossRef
2.
V. Yu. Rubtsov, V. V. Kurochkin, and O. I. Shevchenko, “Simulation of the rolling of grinding balls using rolls with continuously changing pitch,” Chern. Metally, No. 6, 36–40 (2020).
3.
V. S. Parshin, A. P. Karamyshev, I. I. Nekrasov, A. I. Pugin, and A. A. Fedulov, Deform-3D Software Manual [in Russian], UrFU, Ekaterinburg (2010).
4.
V. P. Prokhorenko, SolidWorks Manual [in Russian], BINOM, Moscow (2004).
5.
M. V. Filippova, M. V. Temlyantsev, V. N. Peretyat’ko, and E. E. Prudkii, “Mathematical simulation of ball rolling,” Chern. Metallurg., No. 7, 516–521 (2017).
6.
D. L. Shvarts, I. K. Galim’yanov, and A. A. Semenov, “Computer simulation of double-threaded rolling in production of grinding balls with a diameter of 100 mm from alloy steels,” Metallurgist, 66, No. 1-2, 96–103 (2022).
7.
D. L. Shvarts and I. K. Galim’yanov, “Improvement of double-threaded roll pass design for rolling grinding balls with a diameter of 100 mm,” Metallurg, No. 4, 60–65 (2022).
8.
V. S. Smirnov, V. P. Anisiforov, M. V. Vasil’chikov, S. P. Granovskii, I. I. Kazanskaya, A. D. Kuz’min, N. B. Mekhov, and I. S. Pobedin, Cross Rolling in Mechanical Engineering [in Russian], Mashgiz, Moscow (1957), pp. 200–217.
9.
V. Yu. Rubtsov and O. I. Shevchenko, “Adoption of the production of grinding balls of grade 5 hardness at the EVRAZ-NTMK company,” in: Abstracts of Papers Read at the 76th Int. Sci.-Tech. Conf. on Current Problems of Modern Science, Engineering, and Education [in Russian], Vol. 1, Izd. MGTU im. G. I. Nosova, Magnitogorsk (2018), pp. 117–118.
10.
V. Yu. Rubtsov, O. I. Shevchenko, and N. M. Zagrebailov, “The operating range of the parameters of a ball-rolling mill,” in: Proc. Int. Sci.-Appl. Conf. Youth and Science (May 25, 2018) [in Russian], Vol. 1, NTI (filial) UrFU, Nizhny Tagil (2018), pp. 18–23.
11.
V. Yu. Rubtsov, “Influence of the dimensions of the body of a ball-rolling roll on the quality of balls,” in: Current Problems of Modern Science, Engineering, and Education [in Russian], Vol. 1 (2017), pp. 90–93.
12.
V. Yu. Rubtsov, O. I. Shevchenko, and N. M. Zagrebailov, “The operating range of the parameters of a ball-rolling mill,” in: Proc. Int. Sci.-Appl. Conf. Youth and Science (May 25, 2018) [in Russian], Vol. 1, NTI (filial) UrFU, Nizhny Tagil (2018), pp. 18–23.
13.
A. A. Sidorov, A. A. Semenov, I. E. Lanovenko, I. K. Galim’yanov, R. A. Il’inykh, and A. Yu. Bespamyatnykh, “Computer simulation of the thermal processing of grinding balls,” Metallurgist, 65, No. 7–8, 722–734 (2021).
14.
Z. Hu, B. Wang, and Z. Zheng, “Research and industrialization of near-net rolling technology used in shaft parts,” Frontiers Mech. Eng., 13, 17–24 (2018). CrossRef
15.
Z. Pater, “Analysis of the helical-wedge rolling process for producing a workholding bolt,” Metalurgija, 53, No. 4, 653–656 (2014).
16.
G. A. Berti, L. Quagliato, and M. Monti, “Set-up of radial-axial ring-rolling process: Process worksheet and ring geometry expansion prediction,” Int. J. Mech. Sci., 99, 58–71 (2015). CrossRef
17.
J. Tomczak, Z. Pater, and T. Bulzak, “The flat wedge rolling mill for forming balls from heads of scrap railway rails,” Arch. Metall. Mater., 63, 5–12 (2018).
Metadata
Title
Computer Simulation of a New Two-Threaded Roll Pass Design for Rolling 100 mm Grinding Balls Made of Alloyed Steels
Authors
D. L. Shvarts
I. K. Galimyanov
A. A. Semenov
Publication date
29-09-2022
Publisher
Springer US
Published in
Metallurgist / Issue 5-6/2022
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-022-01378-z

Other articles of this Issue 5-6/2022

Metallurgist 5-6/2022 Go to the issue

OriginalPaper

Influence of Electroplastic Deformation on the Deformation Resistance of Refractory Metals

OriginalPaper

Optimization of the Slag Conditions in a Ladle Furnace

OriginalPaper

Extraction of Nickel from Oxidized Nickel Ores by Heap Leaching

OriginalPaper

Improvements to Electromagnetic Stirring Systems for Billet and Bloom Continuous Casting Machines. Part 1

Announcement

Metallurgist Volume 66, Number 6

OriginalPaper

Investigating the Effectiveness of Roll Lubricants in Cold Rolling of Copper Bands in Industrial Two-High Rolling Mill 175 × 300

Premium Partners

in-adhesives MKVS Hellmich GmbH Krahn Ceramics
    Image Credits