Skip to main content
Top
Published in: Tribology Letters 3/2018

01-09-2018 | Original Paper

Corrosion-Wear Resistance and Interfacial Morphologies of Novel Fe–Cr–B Cast Steels in Molten Aluminum

Authors: Xianman Zhang, Weiping Chen, Hongfeng Luo

Published in: Tribology Letters | Issue 3/2018

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In order to improve the corrosion–wear resistance properties of steels in molten aluminum, novel Fe–Cr–B cast steels with different boron concentrations were prepared. The steels were investigated at 750 °C for 0.5 h using a ring-block corrosion–wear test, and the interfacial morphologies were examined. Results showed that the corrosion–wear resistance of the Fe–Cr–B cast steel was three times that of H13, and benefited greatly from the effects of the primary Cr-rich Fe2B, which bore the main load during the corrosion–wear test. The corrosion–wear behavior of the coarse primary Cr-rich Fe2B in molten aluminum was clearly different from that in static molten aluminum.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Zhang, X.M., Chen, W.P.: Review on corrosion-wear resistance performance of materials in molten aluminum and its alloys. Trans. Nonferrous Met. Soc. China 25, 1715–1731 (2015)CrossRef Zhang, X.M., Chen, W.P.: Review on corrosion-wear resistance performance of materials in molten aluminum and its alloys. Trans. Nonferrous Met. Soc. China 25, 1715–1731 (2015)CrossRef
2.
go back to reference Nourri, M., Li, D.Y.: Maximizing the benefit of aluminizing to AZ31 alloy by surface nanocrystallization for elevated resistance to wear and corrosive wear. Tribol. Int. 111, 211–219 (2017)CrossRef Nourri, M., Li, D.Y.: Maximizing the benefit of aluminizing to AZ31 alloy by surface nanocrystallization for elevated resistance to wear and corrosive wear. Tribol. Int. 111, 211–219 (2017)CrossRef
3.
go back to reference Kkayan, N., Ghasemi, H.M., Abedini, M.: Synergistic erosion–corrosion behavior of commercially pure titanium at various impingement angles. Wear 380–381, 154–162 (2017) Kkayan, N., Ghasemi, H.M., Abedini, M.: Synergistic erosion–corrosion behavior of commercially pure titanium at various impingement angles. Wear 380–381, 154–162 (2017)
4.
go back to reference Zenebe, D., Yi, S., Kim, S.S.: Sliding friction and wear behavior of Fe-based bulk metallic glass in 3.5% NaCl solution. J. Mater. Sci. 47, 1446–1451 (2012)CrossRef Zenebe, D., Yi, S., Kim, S.S.: Sliding friction and wear behavior of Fe-based bulk metallic glass in 3.5% NaCl solution. J. Mater. Sci. 47, 1446–1451 (2012)CrossRef
5.
go back to reference Wang, Y., Xing, J., Ma, S., Liu, G., Jia, S.: Erosion–corrosion interaction of Fe–B alloy in flowing zinc. Mater. Sci. Technol. 32, 49–56 (2016)CrossRef Wang, Y., Xing, J., Ma, S., Liu, G., Jia, S.: Erosion–corrosion interaction of Fe–B alloy in flowing zinc. Mater. Sci. Technol. 32, 49–56 (2016)CrossRef
6.
go back to reference Lou, D.C., Akselsen, O.M., Onsøien, M.I., Solberg, J.K., Berget, J.: Surface modification of steel and cast iron to improve corrosion in molten aluminum. Surf. Coat. Technol. 200, 5282–5288 (2006)CrossRef Lou, D.C., Akselsen, O.M., Onsøien, M.I., Solberg, J.K., Berget, J.: Surface modification of steel and cast iron to improve corrosion in molten aluminum. Surf. Coat. Technol. 200, 5282–5288 (2006)CrossRef
7.
go back to reference Zhou, M., Li, K., Shu, D., Sun, B.D., Wang, J.: Corrosion resistance properties of enamels with high B2O3–P2O5 content to molten aluminum. Mater. Sci. Eng. A 346, 116–121 (2003)CrossRef Zhou, M., Li, K., Shu, D., Sun, B.D., Wang, J.: Corrosion resistance properties of enamels with high B2O3–P2O5 content to molten aluminum. Mater. Sci. Eng. A 346, 116–121 (2003)CrossRef
8.
go back to reference Wang, D.Q., Shi, Z.Y., Zou, L.J.: A liquid aluminum corrosion resistance surface on steel substrate. Appl. Surf. Sci. 21, 304–311 (2003) Wang, D.Q., Shi, Z.Y., Zou, L.J.: A liquid aluminum corrosion resistance surface on steel substrate. Appl. Surf. Sci. 21, 304–311 (2003)
9.
go back to reference Yan, M., Fan, Z.: Review: Durability of materials in molten aluminum alloys. J. Mater. Sci. 36, 285–295 (2001)CrossRef Yan, M., Fan, Z.: Review: Durability of materials in molten aluminum alloys. J. Mater. Sci. 36, 285–295 (2001)CrossRef
10.
go back to reference Kondo, M., Tsisar, V., Muroga, T., Nagasaka, T., Yeliseyeva, O.: Erosion–corrosion of RAFM JLF-1 steel in lithium flow induced by impeller. J. Plasma Fusion Res. Ser. 9, 294–299 (2010) Kondo, M., Tsisar, V., Muroga, T., Nagasaka, T., Yeliseyeva, O.: Erosion–corrosion of RAFM JLF-1 steel in lithium flow induced by impeller. J. Plasma Fusion Res. Ser. 9, 294–299 (2010)
11.
go back to reference Bobzin, K., Brögelmann, T., Brugnara, R.H., Kruppe, N.C.: CrN/AlN and CrN/AlN/Al2O3 coatings deposited by pulsed cathodic arc for aluminum die casting applications. Surf. Coat. Technol. 28, 222–229 (2015)CrossRef Bobzin, K., Brögelmann, T., Brugnara, R.H., Kruppe, N.C.: CrN/AlN and CrN/AlN/Al2O3 coatings deposited by pulsed cathodic arc for aluminum die casting applications. Surf. Coat. Technol. 28, 222–229 (2015)CrossRef
12.
go back to reference Yu, M., Shivpuri, R., Rapp, R.A.: Effects of molten aluminum on H13 dies and coatings. J. Mater. Eng. Perform. 4, 175–181 (1995)CrossRef Yu, M., Shivpuri, R., Rapp, R.A.: Effects of molten aluminum on H13 dies and coatings. J. Mater. Eng. Perform. 4, 175–181 (1995)CrossRef
13.
go back to reference Yang, R.F., Zhang, P., Wu, J.H.: The corrosion mechanism of a stainless steel electrode in the dynamic melting of Al at high temperature. Mater. Sci. Eng. A 499, 134–137 (2009)CrossRef Yang, R.F., Zhang, P., Wu, J.H.: The corrosion mechanism of a stainless steel electrode in the dynamic melting of Al at high temperature. Mater. Sci. Eng. A 499, 134–137 (2009)CrossRef
14.
go back to reference Zhang, X.M., Chen, W.P., Luo, H.F., Li, S., Zhou, T., Shi, L.Y.: Corrosion resistance and interfacial morphologies of novel Fe–Cr–Mo–B cast steels in molten aluminum. Corros. Sci. 125, 20–28 (2017)CrossRef Zhang, X.M., Chen, W.P., Luo, H.F., Li, S., Zhou, T., Shi, L.Y.: Corrosion resistance and interfacial morphologies of novel Fe–Cr–Mo–B cast steels in molten aluminum. Corros. Sci. 125, 20–28 (2017)CrossRef
15.
go back to reference Zhang, X.M., Chen, W.P., Luo, H.F., Zhou, T.: Formation of periodic layered structure between novel Fe–Cr–B cast steel and molten aluminum. Scr. Mater. 130, 288–291 (2017)CrossRef Zhang, X.M., Chen, W.P., Luo, H.F., Zhou, T.: Formation of periodic layered structure between novel Fe–Cr–B cast steel and molten aluminum. Scr. Mater. 130, 288–291 (2017)CrossRef
16.
go back to reference Liu, G.Z., Xing, J.D., Ma, S.Q., He, Y.L., Fu, H.G., Gao, Y., Wang, Y., Wang, Y.R.: Effects of erosion angle on erosion properties of Fe–B alloy in flowing liquid zinc. Metall. Mater. Trans. A 46, 1900–1907 (2015)CrossRef Liu, G.Z., Xing, J.D., Ma, S.Q., He, Y.L., Fu, H.G., Gao, Y., Wang, Y., Wang, Y.R.: Effects of erosion angle on erosion properties of Fe–B alloy in flowing liquid zinc. Metall. Mater. Trans. A 46, 1900–1907 (2015)CrossRef
17.
go back to reference Wang, Y., Xing, J.D., Ma, S.Q., Liu, G.Z., He, Y.L., Yang, D.X., Bai, Y.P.: Effect of Fe2B orientation on erosion–corrosion behavior of Fe–3.5 wt% B steel in flowing zinc. Corros. Sci. 98, 240–248 (2015)CrossRef Wang, Y., Xing, J.D., Ma, S.Q., Liu, G.Z., He, Y.L., Yang, D.X., Bai, Y.P.: Effect of Fe2B orientation on erosion–corrosion behavior of Fe–3.5 wt% B steel in flowing zinc. Corros. Sci. 98, 240–248 (2015)CrossRef
18.
go back to reference Wang, Y., Xing, J.D., Ma, S.Q., Zheng, B.C., Fu, H.G., Liu, G.Z.: Interfacial morphologies and erosion–corrosion behavior of directional Fe–3.5 wt% B steel in flowing liquid Zn containing 0.3 wt% Al. Corros. Sci. 112, 25–35 (2016)CrossRef Wang, Y., Xing, J.D., Ma, S.Q., Zheng, B.C., Fu, H.G., Liu, G.Z.: Interfacial morphologies and erosion–corrosion behavior of directional Fe–3.5 wt% B steel in flowing liquid Zn containing 0.3 wt% Al. Corros. Sci. 112, 25–35 (2016)CrossRef
19.
go back to reference Wang, Y., Xing, J.D., Ma, S.Q., Zheng, B.C., Liu, G.Z., Yang, D.X., Bai, Y.P.: Interface characterization and erosion–corrosion behavior of directional Fe–3.5 wt% B steel in flowing liquid zinc at various temperatures. Corros. Sci. 104, 260–268 (2016)CrossRef Wang, Y., Xing, J.D., Ma, S.Q., Zheng, B.C., Liu, G.Z., Yang, D.X., Bai, Y.P.: Interface characterization and erosion–corrosion behavior of directional Fe–3.5 wt% B steel in flowing liquid zinc at various temperatures. Corros. Sci. 104, 260–268 (2016)CrossRef
20.
go back to reference Yi, D.W., Xing, J.D., Ma, S.Q., Fu, H.G., Chen, W., Li, Y.F., Yan, J.B., Zhang, J.J., Liu, Z.X., Zhu, J.: Three-body abrasive wear behavior of low carbon Fe–B cast alloy and its microstructures under different casting process. Tribol. Lett. 42, 67–77 (2011)CrossRef Yi, D.W., Xing, J.D., Ma, S.Q., Fu, H.G., Chen, W., Li, Y.F., Yan, J.B., Zhang, J.J., Liu, Z.X., Zhu, J.: Three-body abrasive wear behavior of low carbon Fe–B cast alloy and its microstructures under different casting process. Tribol. Lett. 42, 67–77 (2011)CrossRef
21.
go back to reference Yi, D.W., Xing, J.D., Ma, S.Q., Fu, H.G., Li, Y.F., Chen, W., Yan, J.B., Zhang, J.J., Zhang, R.R.: Investigations on microstructures and two-body abrasive wear behavior of Fe–B cast alloy. Tribol. Lett. 45, 427–435 (2012)CrossRef Yi, D.W., Xing, J.D., Ma, S.Q., Fu, H.G., Li, Y.F., Chen, W., Yan, J.B., Zhang, J.J., Zhang, R.R.: Investigations on microstructures and two-body abrasive wear behavior of Fe–B cast alloy. Tribol. Lett. 45, 427–435 (2012)CrossRef
22.
go back to reference Ma, S.Q., Xing, J.D., Liu, G.F., Yi, D.W., Fu, H.G., Zhang, J.J., Li, Y.F.: Effect of chromium concentration on microstructure and properties of Fe–3.5B alloy. Mater. Sci. Eng. A 527, 6800–6808 (2010)CrossRef Ma, S.Q., Xing, J.D., Liu, G.F., Yi, D.W., Fu, H.G., Zhang, J.J., Li, Y.F.: Effect of chromium concentration on microstructure and properties of Fe–3.5B alloy. Mater. Sci. Eng. A 527, 6800–6808 (2010)CrossRef
23.
go back to reference Jian, Y.X., Huang, Z.F., Xing, J.D., Zheng, B.C., Sun, L., Liu, Y.Z., Liu, Y.M.: Effect of improving Fe2B toughness by chromium addition on the two-body abrasive wear behavior of Fe–3.0 wt% B cast alloy. Tribol. Int. 101, 331–339 (2016)CrossRef Jian, Y.X., Huang, Z.F., Xing, J.D., Zheng, B.C., Sun, L., Liu, Y.Z., Liu, Y.M.: Effect of improving Fe2B toughness by chromium addition on the two-body abrasive wear behavior of Fe–3.0 wt% B cast alloy. Tribol. Int. 101, 331–339 (2016)CrossRef
24.
go back to reference Jian, Y.X., Huang, Z.F., Xing, J.D., Liu, X.T., Sun, L., Zheng, B.C., Wang, Y.: Investigation on two-body abrasive wear behavior and mechanism of Fe–3.0 wt% B cast alloy with different chromium content. Wear 362–363, 68–77 (2016)CrossRef Jian, Y.X., Huang, Z.F., Xing, J.D., Liu, X.T., Sun, L., Zheng, B.C., Wang, Y.: Investigation on two-body abrasive wear behavior and mechanism of Fe–3.0 wt% B cast alloy with different chromium content. Wear 362–363, 68–77 (2016)CrossRef
25.
go back to reference Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Zhang, J.J., Li, Y.F., Zhang, Z.Y., Zhu, B.J., Ma, S.C.: Interfacial morphology and corrosion resistance of Fe–B cast steel containing chromium and nickel in liquid zinc. Corros. Sci. 53, 2826–2834 (2011)CrossRef Ma, S.Q., Xing, J.D., Fu, H.G., Yi, D.W., Zhang, J.J., Li, Y.F., Zhang, Z.Y., Zhu, B.J., Ma, S.C.: Interfacial morphology and corrosion resistance of Fe–B cast steel containing chromium and nickel in liquid zinc. Corros. Sci. 53, 2826–2834 (2011)CrossRef
26.
go back to reference Ma, S.Q., Xing, J.D., Yi, D.W., Fu, H.G., Zhang, J.J., Li, Y.F., Zhang, Z.Y., Liu, G.F., Zhu, B.J.: Effects of chromium addition on corrosion resistance of Fe–3.5B alloy in liquid zinc. Surf. Coat. Technol. 205, 4902–4909 (2011)CrossRef Ma, S.Q., Xing, J.D., Yi, D.W., Fu, H.G., Zhang, J.J., Li, Y.F., Zhang, Z.Y., Liu, G.F., Zhu, B.J.: Effects of chromium addition on corrosion resistance of Fe–3.5B alloy in liquid zinc. Surf. Coat. Technol. 205, 4902–4909 (2011)CrossRef
27.
go back to reference Rai, A.K., Vijayashanthi, N., Tripathy, H., Hajra, R.N., Raju, S., Murugesan, S., Saroja, S.: Investigation of diffusional interaction between P91 grade ferritic steel and Fe–15 wt% B alloy and study of kinetics of boride formation at high temperature. J. Nucl. Mater. 495, 58–66 (2017)CrossRef Rai, A.K., Vijayashanthi, N., Tripathy, H., Hajra, R.N., Raju, S., Murugesan, S., Saroja, S.: Investigation of diffusional interaction between P91 grade ferritic steel and Fe–15 wt% B alloy and study of kinetics of boride formation at high temperature. J. Nucl. Mater. 495, 58–66 (2017)CrossRef
28.
go back to reference Wang, W.J., Lin, J.P., Wang, Y., Chen, G.L.: The corrosion of intermetallic alloys in liquid zinc. J. Alloys Compd. 428, 237–243 (2007)CrossRef Wang, W.J., Lin, J.P., Wang, Y., Chen, G.L.: The corrosion of intermetallic alloys in liquid zinc. J. Alloys Compd. 428, 237–243 (2007)CrossRef
29.
go back to reference Wang, W.J., Lin, J.P., Wang, Y., Chen, G.L.: The corrosion of Fe3Al alloy in liquid zinc. Corros. Sci. 49, 1340–1349 (2007)CrossRef Wang, W.J., Lin, J.P., Wang, Y., Chen, G.L.: The corrosion of Fe3Al alloy in liquid zinc. Corros. Sci. 49, 1340–1349 (2007)CrossRef
30.
go back to reference Zhang, X.M., Li, X.M., Chen, W.P.: Interfacial reactions of duplex stainless steels with molten aluminum. Surf. Interface Anal. 47, 648–656 (2015)CrossRef Zhang, X.M., Li, X.M., Chen, W.P.: Interfacial reactions of duplex stainless steels with molten aluminum. Surf. Interface Anal. 47, 648–656 (2015)CrossRef
Metadata
Title
Corrosion-Wear Resistance and Interfacial Morphologies of Novel Fe–Cr–B Cast Steels in Molten Aluminum
Authors
Xianman Zhang
Weiping Chen
Hongfeng Luo
Publication date
01-09-2018
Publisher
Springer US
Published in
Tribology Letters / Issue 3/2018
Print ISSN: 1023-8883
Electronic ISSN: 1573-2711
DOI
https://doi.org/10.1007/s11249-018-1066-2

Other articles of this Issue 3/2018

Tribology Letters 3/2018 Go to the issue

Premium Partners