Skip to main content
Top

2019 | OriginalPaper | Chapter

55. Coupling Models of New Material Synthesis in Modern Technologies

Authors : Anna Knyazeva, Olga Kryukova, Svetlana Sorokova, Sergey Shanin

Published in: Handbook of Mechanics of Materials

Publisher: Springer Singapore

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Today, additive manufacturing (AM) technologies attract large attention. One can define these technologies as step-by-step construction or synthesis of parts from identical or different materials. Stereolithography, selective laser melting, selective laser sintering, hot isostatic pressing, and combined technologies belong to AM technologies. Electron-beam (EB) technologies are also popular. Coating synthesis and surface treatment using EB, composite material synthesis, and various technologies of material joining could be also added to additive manufacturing. Since the experimental investigation of technological processes (dynamics of chemical composition, evolution of structure and properties) is very complicated, mathematical modeling can help in this field. This section presents the approach to predictive model construction. Together with chemical reactions accompanying the change of properties, the technological conditions are analyzed. General equations include the energy equation, balance equations for species, equilibrium equation, and governing equation containing terms describing numerous cross effects. Examples of particular model are presented for accepted technologies of surface treatment. The first model describes the surface modification using electron beam and particles that dissolve in a melting pool and change the composition. The second model describes the composition change during the coating deposition and includes coupling effects between transfer processes and mechanical ones. Multilayered coating forms on the metal surface during ion deposition from gas, solution, or plasma. The third model gives the modeling concept for choosing the technological conditions for homogeneous coating creation on the substrate using chemical reactions and external heating. These models relate immediately to additive manufacturing where metals are used.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Poate JM, Foti G, Jacobson DC. Surface modification and alloying: by laser, ion, and electron beams. New York: Springer; 1983.CrossRef Poate JM, Foti G, Jacobson DC. Surface modification and alloying: by laser, ion, and electron beams. New York: Springer; 1983.CrossRef
2.
go back to reference Tracton AA, editor. Coating technology. Fundamentals, testing, and processing. Boca Raton: CRC Press, Taylor & Francis Group; 2007. Tracton AA, editor. Coating technology. Fundamentals, testing, and processing. Boca Raton: CRC Press, Taylor & Francis Group; 2007.
3.
go back to reference Bullinger H-J, editor. Technology guide. Principles – applications – trends. Berlin/Heidelberg: Springer; 2009. Bullinger H-J, editor. Technology guide. Principles – applications – trends. Berlin/Heidelberg: Springer; 2009.
4.
go back to reference Mazurkiewicz A, Smolik J. The innovative directions in development and implementations of hybrid technologies in surface engineering. Archives of metallurgy and material. 2015;60(3):2161–72.CrossRef Mazurkiewicz A, Smolik J. The innovative directions in development and implementations of hybrid technologies in surface engineering. Archives of metallurgy and material. 2015;60(3):2161–72.CrossRef
5.
go back to reference Zenker R, Spies H-J, Buchwalder A, Sacher G. Combination of high energy beam processing with thermochemical treatment and hard protective coating: state of the art. International Heat Treatment and Surface Engineering. 2007;1(4):152–5.CrossRef Zenker R, Spies H-J, Buchwalder A, Sacher G. Combination of high energy beam processing with thermochemical treatment and hard protective coating: state of the art. International Heat Treatment and Surface Engineering. 2007;1(4):152–5.CrossRef
6.
go back to reference Kostyuk GI. The perspective of development of combined technologies with help of ion, electron, light-beam and plasma fluxes for the receipt of the improved surface properties. 19th International Symposium on Discharges and Electrical Insulation in Vacuum, Xi'an 2000;2:663–6. Kostyuk GI. The perspective of development of combined technologies with help of ion, electron, light-beam and plasma fluxes for the receipt of the improved surface properties. 19th International Symposium on Discharges and Electrical Insulation in Vacuum, Xi'an 2000;2:663–6.
7.
go back to reference Murr LE, Gaytan SM, Ramirez DA, Martinez E, Hernandez J, Amato KN, Shindo PW, Medina FR, Wicker RB. Metal fabrication by additive manufacturing using laser and electron beam melting technologies. J Mater Sci Technology. 2012;28(1):1–14.CrossRef Murr LE, Gaytan SM, Ramirez DA, Martinez E, Hernandez J, Amato KN, Shindo PW, Medina FR, Wicker RB. Metal fabrication by additive manufacturing using laser and electron beam melting technologies. J Mater Sci Technology. 2012;28(1):1–14.CrossRef
8.
go back to reference Travitzky N, Bonet A, Dermeik B, Fey T, Filbert-Demut I, Schlier L, Schlordt T, Greil P. Additive manufacturing of ceramic-based materials. Adv Eng Mater. 2014;16(6):729–54.CrossRef Travitzky N, Bonet A, Dermeik B, Fey T, Filbert-Demut I, Schlier L, Schlordt T, Greil P. Additive manufacturing of ceramic-based materials. Adv Eng Mater. 2014;16(6):729–54.CrossRef
9.
go back to reference Levenspiel O. Chemical reaction engineering. 3rd ed. New York/Chichester/Weinheim/Brisbane/Singapore/Toronto: Wiley; 1999. Levenspiel O. Chemical reaction engineering. 3rd ed. New York/Chichester/Weinheim/Brisbane/Singapore/Toronto: Wiley; 1999.
10.
go back to reference Davis ME. Davis RJ. Fundamentals of Chemical Reaction Engineering: Published by McGraw-Hili; 2003. Davis ME. Davis RJ. Fundamentals of Chemical Reaction Engineering: Published by McGraw-Hili; 2003.
11.
go back to reference Merzhanov AG, Mukasyan AS. Solid-flame combustion (Tverdoplamennoe gorenie – in Russian). Moscow: Torus Press; 2007. Merzhanov AG, Mukasyan AS. Solid-flame combustion (Tverdoplamennoe gorenie – in Russian). Moscow: Torus Press; 2007.
12.
go back to reference Regel VR, Slutsker AI, Tomashevskii EE. Kinetical nature of the strength of solid bodies (Kineticheskaya priroda prochnosti tverdykh tel – in Russian). Moscow: Nauka; 1974. Regel VR, Slutsker AI, Tomashevskii EE. Kinetical nature of the strength of solid bodies (Kineticheskaya priroda prochnosti tverdykh tel – in Russian). Moscow: Nauka; 1974.
13.
go back to reference Casale A, Porter RS. Polymer stress reactions. (Reakzii polimerov pod deistviem napryazhenii – in Russian). Khimiya: Leningrad; 1983. Casale A, Porter RS. Polymer stress reactions. (Reakzii polimerov pod deistviem napryazhenii – in Russian). Khimiya: Leningrad; 1983.
14.
go back to reference Knyazeva AG. Ignition of a condensed substance by a hot plate with consideration of thermal stresses. Combustion, Explosion, and Shock Waves. 1992;28(1):10–5.CrossRef Knyazeva AG. Ignition of a condensed substance by a hot plate with consideration of thermal stresses. Combustion, Explosion, and Shock Waves. 1992;28(1):10–5.CrossRef
15.
go back to reference Chupakhin AP, Sidelnikov AA, Boldyrev VV. Influence of mechanical stresses appearing during solid-phase chemical conversions on their kinetics. General approach (Vliyanie voznikayushchikh pri tverdofaznykh khimicheskich prevrashcheniykh mechanicheskikh napryazheniy na ikh kinetiku. Obshchiy podkhod – in Russian). Izv SB AN SSSR., ser Chimich, nauki 1985;6:31–8. Chupakhin AP, Sidelnikov AA, Boldyrev VV. Influence of mechanical stresses appearing during solid-phase chemical conversions on their kinetics. General approach (Vliyanie voznikayushchikh pri tverdofaznykh khimicheskich prevrashcheniykh mechanicheskikh napryazheniy na ikh kinetiku. Obshchiy podkhod – in Russian). Izv SB AN SSSR., ser Chimich, nauki 1985;6:31–8.
16.
go back to reference Knyazeva AG. Hot-spot thermal explosion in deformed solids. Combustion, Explosion, and Shock Waves. 1993;29(4):419–28.CrossRef Knyazeva AG. Hot-spot thermal explosion in deformed solids. Combustion, Explosion, and Shock Waves. 1993;29(4):419–28.CrossRef
17.
go back to reference Nemat-Nasser S, Hori M. Micromechanics: overall properties of heterogeneous materials. 2nd ed. Amsterdam: North-Holland; 1999.MATH Nemat-Nasser S, Hori M. Micromechanics: overall properties of heterogeneous materials. 2nd ed. Amsterdam: North-Holland; 1999.MATH
18.
go back to reference Krivilyov MD, Mesarovic SD, Sekulic DP. Phase-field model of interface migration and powder consolidation in additive manufacturing of metals. J Mater Sci. 2017;52(8):4155–63.CrossRef Krivilyov MD, Mesarovic SD, Sekulic DP. Phase-field model of interface migration and powder consolidation in additive manufacturing of metals. J Mater Sci. 2017;52(8):4155–63.CrossRef
19.
go back to reference De Groot SR, Mazur P. Non-equilibrium thermodynamics. Amsterdam: North-Holland Publishing Company; 1962.MATH De Groot SR, Mazur P. Non-equilibrium thermodynamics. Amsterdam: North-Holland Publishing Company; 1962.MATH
20.
go back to reference Kondepudi D, Prigogine I. Modern thermodynamics: from heat engines to dissipative structures. Chichester: Wiley; 2014.MATH Kondepudi D, Prigogine I. Modern thermodynamics: from heat engines to dissipative structures. Chichester: Wiley; 2014.MATH
21.
go back to reference Kachanov M, Sevostianov I. Effective properties of heterogeneous materials. Dordrecht: Springer; 2013.CrossRef Kachanov M, Sevostianov I. Effective properties of heterogeneous materials. Dordrecht: Springer; 2013.CrossRef
22.
go back to reference Hill R. Elastic properties of reinforced solids: some theoretical principles. J Mech Phys Solids. 1963;11:357–72.CrossRef Hill R. Elastic properties of reinforced solids: some theoretical principles. J Mech Phys Solids. 1963;11:357–72.CrossRef
23.
go back to reference Belyuk SI, Panin VE. Vacuum electron-beam powder technology: equipment, technology, and application. Fizicheskaya Mesomechanica. 2002;5(1):99–104. (in Russian) Belyuk SI, Panin VE. Vacuum electron-beam powder technology: equipment, technology, and application. Fizicheskaya Mesomechanica. 2002;5(1):99–104. (in Russian)
24.
go back to reference Kryukova ON, Knyazeva AG. Critical phenomena in particle dissolution in the melt during electron-beam surfacing. J Appl Mech Tech Phys. 2007;48(1):109–18.CrossRef Kryukova ON, Knyazeva AG. Critical phenomena in particle dissolution in the melt during electron-beam surfacing. J Appl Mech Tech Phys. 2007;48(1):109–18.CrossRef
25.
go back to reference Romankov PG, Rashkovskaya NB, Frolov VF. Mass exchange processes in the chemical engineering (systems with solid phase) (Massoobmennye processy v chimicheskoi technologii. Systemy s tverdoi fasoi. – in Russian). Khimiya: Leningrad; 1975. Romankov PG, Rashkovskaya NB, Frolov VF. Mass exchange processes in the chemical engineering (systems with solid phase) (Massoobmennye processy v chimicheskoi technologii. Systemy s tverdoi fasoi. – in Russian). Khimiya: Leningrad; 1975.
26.
go back to reference Knyazeva AG, Pobol IL, Gordienko AI, Demidov VN, Kryukova ON, Oleschuk IG. Simulation of thermophysical and physico-chemical processes occurring at coating formation in electron-beam technologies of surface modification of metallic materials. Physical Mesomechamics. 2007;10(3–4):207–20.CrossRef Knyazeva AG, Pobol IL, Gordienko AI, Demidov VN, Kryukova ON, Oleschuk IG. Simulation of thermophysical and physico-chemical processes occurring at coating formation in electron-beam technologies of surface modification of metallic materials. Physical Mesomechamics. 2007;10(3–4):207–20.CrossRef
27.
go back to reference Hansen M, Anderko K. Constitution of binary alloys. New York: McGraw-Hill; 1958.CrossRef Hansen M, Anderko K. Constitution of binary alloys. New York: McGraw-Hill; 1958.CrossRef
28.
go back to reference Karapetiync MK. Chemical thermodynamics. Khimiya: Moscow; 1975. (in Russian) Karapetiync MK. Chemical thermodynamics. Khimiya: Moscow; 1975. (in Russian)
29.
go back to reference Galchenko NK, Belyuk SI, Panin VE, Samartsev VP, Shilenko AV, Lepakova OK. Electron-beam facing of the composite coatings on the base of titanium Diboride. Fizika i Khimiya Obraotki Materialov. 2002;4:68–72. (in Russian) Galchenko NK, Belyuk SI, Panin VE, Samartsev VP, Shilenko AV, Lepakova OK. Electron-beam facing of the composite coatings on the base of titanium Diboride. Fizika i Khimiya Obraotki Materialov. 2002;4:68–72. (in Russian)
30.
go back to reference Kryukova O, Kolesnikova K, Gal'chenko N. Numerical and experimental study of electron-beam coatings with modifying particles FeB and FeTi. IOP Conference Series-Materials Science and Engineering. 2016;140:012011.CrossRef Kryukova O, Kolesnikova K, Gal'chenko N. Numerical and experimental study of electron-beam coatings with modifying particles FeB and FeTi. IOP Conference Series-Materials Science and Engineering. 2016;140:012011.CrossRef
31.
go back to reference Sarakinos K, Alami J, Konstantinidis S. High power pulsed magnetron sputtering: a review on scientific and engineering state of the art. J Surface & Coatings Technology. 2010;204:1661–84.CrossRef Sarakinos K, Alami J, Konstantinidis S. High power pulsed magnetron sputtering: a review on scientific and engineering state of the art. J Surface & Coatings Technology. 2010;204:1661–84.CrossRef
32.
go back to reference Ali R, Sebastiani M, Bemporad E. Influence of Ti–TiN multilayer PVD-coatings design on residual stresses and adhesion. J Materials & Design. 2015;75:47–56.CrossRef Ali R, Sebastiani M, Bemporad E. Influence of Ti–TiN multilayer PVD-coatings design on residual stresses and adhesion. J Materials & Design. 2015;75:47–56.CrossRef
33.
34.
go back to reference Knyazeva AG. Connected equations of heat and mass transfer in a chemically reacting solid mixture with allowance for deformation and damage. J Appl Mech Tech Phys. 1996;37(3):381–90.CrossRef Knyazeva AG. Connected equations of heat and mass transfer in a chemically reacting solid mixture with allowance for deformation and damage. J Appl Mech Tech Phys. 1996;37(3):381–90.CrossRef
35.
go back to reference Knyazeva AG, Demidov VN. Transfer coefficients for three component deformable alloy. Vestnik PermGTU. Mechanika. 2011;3:84–99. (in Russian) Knyazeva AG, Demidov VN. Transfer coefficients for three component deformable alloy. Vestnik PermGTU. Mechanika. 2011;3:84–99. (in Russian)
36.
go back to reference Shanin SA, Knyazeva AG. Multilayer coating formation at the deposition from plasma. IOP Conf. Series. Mater Sci Eng. 2016;116:012003. Shanin SA, Knyazeva AG. Multilayer coating formation at the deposition from plasma. IOP Conf. Series. Mater Sci Eng. 2016;116:012003.
37.
go back to reference Shanin S, Knyazeva A, Kryukova O. Coating composition evolution during the deposition of al and N from plasma on a cylindrical substrate. Key Eng Mater. 2015;685:690–4.CrossRef Shanin S, Knyazeva A, Kryukova O. Coating composition evolution during the deposition of al and N from plasma on a cylindrical substrate. Key Eng Mater. 2015;685:690–4.CrossRef
38.
go back to reference Timoshenko SP, Goodier JN. Theory of elasticity. New York: McCraw-Hill; 1970.MATH Timoshenko SP, Goodier JN. Theory of elasticity. New York: McCraw-Hill; 1970.MATH
39.
go back to reference Boly BA, Weiner JH. Theory of thermal stresses. Chichester: Wiley; 1960. Boly BA, Weiner JH. Theory of thermal stresses. Chichester: Wiley; 1960.
40.
go back to reference Barvinok VA. Controlling of stressed state and properties of plasmatic coatings. (Upravlenie napryazhennym sostoyaniem i svoistva plazmennykh pokrytiy. – in Russian). Moscow: MIR; 1964. Barvinok VA. Controlling of stressed state and properties of plasmatic coatings. (Upravlenie napryazhennym sostoyaniem i svoistva plazmennykh pokrytiy. – in Russian). Moscow: MIR; 1964.
41.
go back to reference Shanin SA, Knyazeva AG. On the numerical solution of non-isothermal multicomponent diffusion with variable coefficients. Computational technologies. 2016;21(2):88–97.MATH Shanin SA, Knyazeva AG. On the numerical solution of non-isothermal multicomponent diffusion with variable coefficients. Computational technologies. 2016;21(2):88–97.MATH
42.
go back to reference Grigoriev IC, Meylikhov EZ. Physical values. (Fizicheskie velichiny. Spravochnik - in Russian). Moscow: Energoatomizdat; 1991. Grigoriev IC, Meylikhov EZ. Physical values. (Fizicheskie velichiny. Spravochnik - in Russian). Moscow: Energoatomizdat; 1991.
43.
go back to reference Prokof’ev VG, Smolyakov VK. Impact of structural factors on unsteady combustion modes of gasless systems. Combustion, Explosion, and Shock Waves. 2003;39(2):167–76.CrossRef Prokof’ev VG, Smolyakov VK. Impact of structural factors on unsteady combustion modes of gasless systems. Combustion, Explosion, and Shock Waves. 2003;39(2):167–76.CrossRef
44.
go back to reference Ivleva TP, Merzhanov AG. Mathematical simulation of three-dimensional spin regimes of gasless combustion. Combustion, Explosion, and Shock Waves. 2002;38(1):41–8.CrossRef Ivleva TP, Merzhanov AG. Mathematical simulation of three-dimensional spin regimes of gasless combustion. Combustion, Explosion, and Shock Waves. 2002;38(1):41–8.CrossRef
45.
go back to reference Knyazeva AG, Chashchina AA. Numerical study of the problem of thermal ignition in a thick walled container. Combustion, explosion and. Shock Waves. 2004;40(4):432–7.CrossRef Knyazeva AG, Chashchina AA. Numerical study of the problem of thermal ignition in a thick walled container. Combustion, explosion and. Shock Waves. 2004;40(4):432–7.CrossRef
46.
go back to reference Shishkovskii IV. Laser synthesis of functional-gradient meso structures and volume articles (Lazernyi sintez functionalno-gradientnykh mesostruktur I ob’emnykh izdelii. – in Russian). FIZMATLIT: Moscow; 2009. Shishkovskii IV. Laser synthesis of functional-gradient meso structures and volume articles (Lazernyi sintez functionalno-gradientnykh mesostruktur I ob’emnykh izdelii. – in Russian). FIZMATLIT: Moscow; 2009.
47.
go back to reference Knyazeva АG, Sorokova SN. Simulation of coating phase structure formation in solid phase synthesis assisted by electron-beam treatment. Theor Found Chem Eng. 2008;42(4):457–65. Knyazeva АG, Sorokova SN. Simulation of coating phase structure formation in solid phase synthesis assisted by electron-beam treatment. Theor Found Chem Eng. 2008;42(4):457–65.
48.
go back to reference Knyazeva АG, Sorokova SN. Numerical study of the influence of the technological parameters on the composition and stressed-deformed state of a coating synthesized under electron-beam. Theor Found Chem Eng. 2010;44(2):184–97. Knyazeva АG, Sorokova SN. Numerical study of the influence of the technological parameters on the composition and stressed-deformed state of a coating synthesized under electron-beam. Theor Found Chem Eng. 2010;44(2):184–97.
Metadata
Title
Coupling Models of New Material Synthesis in Modern Technologies
Authors
Anna Knyazeva
Olga Kryukova
Svetlana Sorokova
Sergey Shanin
Copyright Year
2019
Publisher
Springer Singapore
DOI
https://doi.org/10.1007/978-981-10-6884-3_39

Premium Partners