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2019 | OriginalPaper | Chapter

DEVELOPMENT OF A LIGHT-WEIGHT SEAT STRUCTURE USING A HYBRID MATERIAL APPROACH

Authors: Claudia Creighton, Mandy de Souza, Russell J. Varley, John Antony

Published in: Technologies for economical and functional lightweight design

Publisher: Springer Berlin Heidelberg

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Carbon fibre composites are lightweight, and provide a high strength solution for automotive applications, however, the associated material and processing costs are relatively high. This project focused on the development of a composite front seat back (FSB) by primarily reducing cost through materials and component design without compromising safety. The use of cheaper, lower strength materials and low-cost production methods was explored. A hybrid light-weight material system consisting of carbon fibre non-woven and a low-cost long fibre reinforced thermoplastic was developed. Consequently, bonding solutions for dissimilar materials including the exploration of surface preparation techniques and their impact on the composite bond strength were investigated. The employment of flame and blown ion plasma treatment resulted in a 300 % increase in shear strength between inner and outer seat material. As a result, a unique materials and production solution that met the performance criteria with continued reduction in weight and cost was achieved.

Metadata
Title
DEVELOPMENT OF A LIGHT-WEIGHT SEAT STRUCTURE USING A HYBRID MATERIAL APPROACH
Authors
Claudia Creighton
Mandy de Souza
Russell J. Varley
John Antony
Copyright Year
2019
Publisher
Springer Berlin Heidelberg
DOI
https://doi.org/10.1007/978-3-662-58206-0_6

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