Skip to main content
Top
Published in: Journal of Sol-Gel Science and Technology 1/2019

08-10-2018 | Original Paper: Sol-gel and hybrid materials for energy, environment and building applications

Effect of organic precursor in hybrid sol–gel coatings for corrosion protection and the application on hot dip galvanised steel

Authors: Cecilia Agustín-Sáenz, Eider Martín-Ugarte, Jean Baptiste Jorcin, Gorka Imbuluzqueta, Patricia Santa Coloma, Usoa Izagirre-Etxeberria

Published in: Journal of Sol-Gel Science and Technology | Issue 1/2019

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Sol-gel coating material with enhanced corrosion protection for zinc-coated steel has been obtained through the incorporation of mono-phenol and bi-phenol organic precursors in an epoxide functionalised-silica-zirconia matrix. The effect of the presence of the organic precursors in the baseline formulation has been studied; sol stability has been examined by viscosity evolution; gel densification stage has been studied by differential scanning calorimetry (DSC); material composition has been analysed by Fourier transform infrared spectroscopy (FTIR) and X-ray spectroscopy (XPS); coating thickness and roughness has been measured by profilometry. Corrosion performance in three artificial weathering tests showed outstanding performance in the delay of zinc and steel corrosion products emergence, and electrochemical impedance spectroscopy (EIS) measurement permitted the identification of the coating presenting the most promising properties in terms of corrosion protection. Developed coatings have shown outstanding contribution to service life extension of zinc-coated parts.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Literature
3.
go back to reference Li-Qun Z, Fei Y, Huang H-J (2007) Investigation of formation process of the chrome-free passivation film of electrodeposited zinc. Chin J Aeronaut 20:129–133CrossRef Li-Qun Z, Fei Y, Huang H-J (2007) Investigation of formation process of the chrome-free passivation film of electrodeposited zinc. Chin J Aeronaut 20:129–133CrossRef
8.
go back to reference Shkirskiy V, Keil P, Hintze-Bruening H et al. (2015) MoO42− as a soluble inhibitor for Zn in neutral and alkaline solutions. Corros Sci 99:31–41CrossRef Shkirskiy V, Keil P, Hintze-Bruening H et al. (2015) MoO42− as a soluble inhibitor for Zn in neutral and alkaline solutions. Corros Sci 99:31–41CrossRef
10.
go back to reference da Silva CG, Correia AN, De Lima-Neto P et al. (2005) Study of conversion coatings obtained from tungstate-phosphoric acid solutions Corros Sci 47:709–722CrossRef da Silva CG, Correia AN, De Lima-Neto P et al. (2005) Study of conversion coatings obtained from tungstate-phosphoric acid solutions Corros Sci 47:709–722CrossRef
16.
go back to reference Lei W, Chang-Sheng L, Hai-Yun Y, Cheng-Qiang A (2012) Structure and corrosion resistance of a composite γ-amino propyl triethoxy silane and γ-glycidoxy propyl trimethoxy silane conversion coating on galvanized steel. J Iron Steel Res, Int 19:46–51. https://doi.org/10.1016/S1006-706X(13)60019-9 Lei W, Chang-Sheng L, Hai-Yun Y, Cheng-Qiang A (2012) Structure and corrosion resistance of a composite γ-amino propyl triethoxy silane and γ-glycidoxy propyl trimethoxy silane conversion coating on galvanized steel. J Iron Steel Res, Int 19:46–51. https://​doi.​org/​10.​1016/​S1006-706X(13)60019-9
23.
go back to reference Zand RZ, Flexer V, De Keersmaecker M et al. (2015) Effects of activated ceria and zirconia nanoparticles on the protective behaviour of silane coatings in chloride solutions. Int J Electrochem Sci 10:997–1014 Zand RZ, Flexer V, De Keersmaecker M et al. (2015) Effects of activated ceria and zirconia nanoparticles on the protective behaviour of silane coatings in chloride solutions. Int J Electrochem Sci 10:997–1014
24.
go back to reference Zand RZ, Verbeken K, Adriaens A (2013) Influence of the cerium concentration on the corrosion performance of Ce-doped silica hybrid coatings on hot dip galvanized steel substrates. Int J Electrochem Sci 8:548–563 Zand RZ, Verbeken K, Adriaens A (2013) Influence of the cerium concentration on the corrosion performance of Ce-doped silica hybrid coatings on hot dip galvanized steel substrates. Int J Electrochem Sci 8:548–563
28.
go back to reference Kunst SR, Piaggio Cardoso HR, Rossa Beltrami LV et al. (2015) New sol-gel formulations to increase the barrier effect of a protective coating against the corrosion and wear of galvanized steel. Mater Res 18:138–150CrossRef Kunst SR, Piaggio Cardoso HR, Rossa Beltrami LV et al. (2015) New sol-gel formulations to increase the barrier effect of a protective coating against the corrosion and wear of galvanized steel. Mater Res 18:138–150CrossRef
37.
go back to reference Voevodin NN, Grebasch NT, Soto WS et al. (2001) An organically modified zirconate film as a corrosion-resistant treatment for aluninum 2024-T3. Prog Org Coatings 41:287–293CrossRef Voevodin NN, Grebasch NT, Soto WS et al. (2001) An organically modified zirconate film as a corrosion-resistant treatment for aluninum 2024-T3. Prog Org Coatings 41:287–293CrossRef
41.
go back to reference Kasemann R, Schmidt H (1994) Coatings for mechanical and chemical protection based on organic-inorganic sol-gel nanocomposites. New J Chem 18:1117–1123 Kasemann R, Schmidt H (1994) Coatings for mechanical and chemical protection based on organic-inorganic sol-gel nanocomposites. New J Chem 18:1117–1123
42.
go back to reference Agustin Saenz C, Santa Coloma Mozo P, Martin Ugarte E, Brizuela Parra M (2016) A hybrid sol-gel corrosion-resistant coating composition. Patent Application EP16382471 Agustin Saenz C, Santa Coloma Mozo P, Martin Ugarte E, Brizuela Parra M (2016) A hybrid sol-gel corrosion-resistant coating composition. Patent Application EP16382471
45.
go back to reference Orgaz-Orgaz F (1988) Gel to glass conversion: densification kinetics and controlling mechanisms. J Non Cryst Solids 100:115–141CrossRef Orgaz-Orgaz F (1988) Gel to glass conversion: densification kinetics and controlling mechanisms. J Non Cryst Solids 100:115–141CrossRef
46.
go back to reference Brinker JC, Scherer GW (1985) Sol-Gel-Glass: I. Gelation and gel structure. J Non Cryst Solids 70:301–322CrossRef Brinker JC, Scherer GW (1985) Sol-Gel-Glass: I. Gelation and gel structure. J Non Cryst Solids 70:301–322CrossRef
47.
go back to reference Brinker JC, Roth EP, Scherer GW, Tallant DR (1985) Structural evolution during the gel to glass conversion. J Non Cryst Solids 71:171–185CrossRef Brinker JC, Roth EP, Scherer GW, Tallant DR (1985) Structural evolution during the gel to glass conversion. J Non Cryst Solids 71:171–185CrossRef
51.
go back to reference Daniels MW, Francis LF (1998) Silane adsorption behavior, microstructure, and properties of glycidoxypropyltrimethoxysilane-modified colloidal silica coatings. J Colloid Interface Sci 205:191–200CrossRef Daniels MW, Francis LF (1998) Silane adsorption behavior, microstructure, and properties of glycidoxypropyltrimethoxysilane-modified colloidal silica coatings. J Colloid Interface Sci 205:191–200CrossRef
56.
go back to reference Zhang XG (1996) Corrosion and electrochemistry of zinc. Plenum Press, New York Zhang XG (1996) Corrosion and electrochemistry of zinc. Plenum Press, New York
Metadata
Title
Effect of organic precursor in hybrid sol–gel coatings for corrosion protection and the application on hot dip galvanised steel
Authors
Cecilia Agustín-Sáenz
Eider Martín-Ugarte
Jean Baptiste Jorcin
Gorka Imbuluzqueta
Patricia Santa Coloma
Usoa Izagirre-Etxeberria
Publication date
08-10-2018
Publisher
Springer US
Published in
Journal of Sol-Gel Science and Technology / Issue 1/2019
Print ISSN: 0928-0707
Electronic ISSN: 1573-4846
DOI
https://doi.org/10.1007/s10971-018-4840-6

Other articles of this Issue 1/2019

Journal of Sol-Gel Science and Technology 1/2019 Go to the issue

Original Paper: Nano-structured materials (particles, fibers, colloids, composites, etc.)

SiO2–TiO2 multilayer via electrochemical deposition: characterization of reflection and refractive index

Original Paper: Nano- and macroporous materials (aerogels, xerogels, cryogels, etc.)

Influence of hierarchical porous structures on the mechanical properties of cellulose aerogels

Brief Communication: Industrial and technological applications of sol-gel and hybrid materials

Applications of melting gels

Original Paper: Sol–gel and hybrid materials for biological and health (medical) applications

Single cyanobacteria@silica porous microcapsules via a sol–gel layer by layer for heavy-metal remediation

Premium Partners