Top

Journal of Materials Engineering and Performance

Published in:

03-01-2023 | Technical Article

Effect of Uniaxial Pre-strain on Room Temperature Tensile and Creep Behavior of Aluminum Alloy AA2219-T87 for Propellant Tanks of Satellite Launch Vehicles

Authors: P. Manikandan, G. Sudarshan Rao, S. V. S. Narayana Murty, V. M. J. Sharma, D. Sivakumar, P. Ramesh Narayanan, M. Mohan

Published in: Journal of Materials Engineering and Performance | Issue 19/2023

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

In this study, the effect of uniaxial pre-strain in the range of 1-9%, has been studied on room temperature tensile and creep behavior of aluminum alloy AA2219-T87. Tensile properties of pre-strained specimens showed an increase in yield strength up to 3% pre-strain, beyond which ductility in terms of percentage elongation was below the specification limit of 6%. Room temperature creep test results indicated that as the applied stress increases, the creep rate increases and time to failure decreases, in a linear manner. Fracture toughness of AA2219-T87 calculated based on an empirical relationship showed a decreasing trend with increasing pre-strain. Based on extensive experimental results, it is recommended to limit the amount of pre-strain to 3% during the fabrication of hardware to meet the material specifications.

previous article Machining Complex Profile on Nickel-Aluminum-Bronze Alloy through Wire Electric Discharge Machining Process using Zinc-Coated Brass Wire

next article Monitoring of Corrosion in the Pipeline of a Distribution Network Using Weight Loss Method and Image Processing Technique

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

P. Manikandan, T.A. Prabhu, S.K. Manwatkar, G.S. Rao, S.V.S.N. Murty, D. Sivakumar, B. Pant and M. Mohan, Tensile and Fracture Properties of Aluminium Alloy AA2219-T87 Friction Stir Weld Joints for Aerospace Applications, Metall. Mater. Trans. A Phys. Metall. Mater. Sci., 2021, 52, p 3759–3776. https://doi.org/10.1007/s11661-021-06337-yCrossRef

V.M.J. Sharma, G.S. Rao, S.C. Sharma and K.M. George, Low Cycle Fatigue Behavior of AA2219-T87 at Room Temperature, Mater. Perform. Charact., 2014, 3(1), p 20130092. https://doi.org/10.1520/MPC20130092CrossRef

J. Srinath, S.K. Manwatkar, S.V.S. Narayana Murty, P. Ramesh Narayanan, S.C. Sharma and K.M. George, Metallurgical Analysis of a Failed 17–4 PH Stainless Steel Pyro Bolt Used in Launch Vehicle Separation Systems, Mater. Perform. Charact., 2015, 4(1), p 29–44.

S.V.S. Narayana Murty, A. Sarkar, P. Ramesh Narayanan, P.V. Venkitakrishnan and J. Mukhopadhyay, Development of Processing Maps and Constitutive Relationship for Thermomechanical Processing of Aluminum Alloy AA2219, J. Mater. Eng. Perform., 2017, 26(5), p 2190–2203.CrossRef

S.V.S.N. Murty, A. Sarkar, P.R. Narayanan, P.V. Venkitakrishnan and J. Mukhopadhyay, Microstructure and Micro-Texture Evolution during Large Strain Deformation of Aluminium Alloy AA 2219, Mater. Sci. Eng. A, 2016, 677, p 41–49.CrossRef

J. Kang, Z.C. Feng, G.S. Frankel, I.W. Huang, G.Q. Wang and A.P. Wu, Friction Stir Welding of Al Alloy 2219-T8: Part I-Evolution of Precipitates and Formation of Abnormal Al₂Cu Agglomerates, Metall. Mater. Trans. A Phys. Metall. Mater. Sci., 2016, 47(9), p 4553–4565.CrossRef

G. Venkata Narayana, Fracture Behaviour of Aluminium Alloy AA 2219–T87 Welded Plates at Room and Cryo Temperatures Supervisors, Indian Institute of Technology, Bombay, 2006.

G.V. Narayana, V.M.J. Sharma, V. Diwakar, K.S. Kumar and R.C. Prasad, Fracture Behaviour of Aluminium Alloy 2219–T87 Welded Plates, Sci. Technol. Weld. Join., 2004, 9(2), p 121–130. https://doi.org/10.1179/136217104225017035CrossRef

A. Venugopal, P.R. Narayanan and S.C. Sharma, Evolution of Microstructure and Stress Corrosion Cracking Behavior of AA2219 Plate to Ring Weld Joints in 3.5 Wt Pct NaCl Solution, Metall. Mater. Trans. A Phys. Metall. Mater. Sci., 2016, 47(4), p 1607–1620.CrossRef

10.

A. Venugopal, K. Sreekumar and V.S. Raja, Stress Corrosion Cracking Behavior of Multipass TIG-Welded AA2219 Aluminum Alloy in 3.5 Wt Pct NaCl Solution, Metal. Mater .Trans. A Phys. Metall. Mater. Sci., 2012, 43(9), p 3135–3148.CrossRef

11.

A. Venugopal, K. Sreekumar and V.S. Raja, Effect of Repair Welding on Electrochemical Corrosion and Stress Corrosion Cracking Behavior of TIG Welded AA2219 Aluminum Alloy in 3.5 Wt Pct NaCl Solution, Metall. Mater. Trans. A Phys. Metall. Mater. Sci., 2010, 41(12), p 3151–3160.CrossRef

12.

R. Ghosh, A. Venugopal, G.S. Rao, P. Ramesh Narayanan, B. Pant and R.M. Cherian, Effect of Temper Condition on the Corrosion and Fatigue Performance of AA2219 Aluminum Alloy, J. Mater. Eng. Perform., 2018, 27(2), p 423–433.CrossRef

13.

G.A. Li, Z. Ma, J.T. Jiang, W.Z. Shao, W. Liu and L. Zhen, Effect of Pre-Stretch on the Precipitation Behavior and the Mechanical Properties of 2219 Al Alloy, Materials (Basel), 2021, 14(9), p 1–12.CrossRef

14.

J. Zhang, Z. Jiang, F. Xu and M. Chen, Effects of Pre-Stretching on Creep Behavior, Mechanical Property and Microstructure in Creep Aging of Al-Cu-Li Alloy, Materials (Basel), 2019, 12(3), p 333. https://doi.org/10.3390/ma12030333CrossRef

15.

S. Kalluri, G. Halford, and M. McGaw, Prestraining and Its Influence on Subsequent Fatigue Life, Advances in Fatigue Lifetime Predictive Techniques: 3rd Volume, (100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428–2959), ASTM International, n.d., p 328–328, doi:https://doi.org/10.1520/STP16145S.

16.

A. Cosham, A Model of Pre-Strain Effects on Fracture Toughness, J. Offshore Mech. Arct. Eng., 2001, 123(4), p 182–190. https://doi.org/10.1115/1.1408613CrossRef

17.

N. Fukuda, N. Hagiwara and T. Masuda, Effect of Prestrain on Tensile and Fracture Toughness Properties of Line Pipes, J. Offshore Mech. Arct. Eng., 2005, 127(3), p 263–268. https://doi.org/10.1115/1.1894405CrossRef

18.

A. Cosham, N. Hagiwara, N. Fukuda, and T. Masuda, A Model to Predict the Effect of Pre-Strain on the Fracture Toughness of Line Pipe Steel. in 4th International Pipeline Conference, Parts A and B, ASMEDC, 2002, p 1965–1978, doi:https://doi.org/10.1115/IPC2002-27324.

19.

K.M.B. Taminger, J.A. Wagner and W.B. Lisagor, Creep Strain and Strain Rate Response of 2219 Al Alloy at High Stress Levels, Mater. Sci. Forum, 2000, 331, p 1–6.

20.

Y. Yang, L. Zhan and C. Liu, Pre-Deformation Effect on Stress-Relaxation Ageing Behavior and Mechanical Properties of AA2219 Alloy, Int. J. Light. Mater. Manuf., 2020, 3(1), p 73–76. https://doi.org/10.1016/j.ijlmm.2019.11.005CrossRef

21.

J. Li, S. Kim, T.M. Lee, P.E. Krajewski, H. Wang and S.J. Hu, The Effect of Prestrain and Subsequent Annealing on the Mechanical Behavior of AA5182-O, Mater. Sci. Eng. A, 2011, 528(10–11), p 3905–3914. https://doi.org/10.1016/j.msea.2010.12.014CrossRef

22.

G.K. Quainoo and S. Yannacopoulos, The Effect of Prestrain on the Natural Aging and Fracture Behaviour of AA6111 Aluminum, J. Mater. Sci., 2004, 39(15), p 4841–4847. https://doi.org/10.1023/B:JMSC.0000035323.96458.68CrossRef

23.

S. Kilic, I. Kacar, M. Sahin, F. Ozturk and O. Erdem, Effects of Aging Temperature, Time, and Pre-Strain on Mechanical Properties of AA7075, Mater. Res., 2019 https://doi.org/10.1590/1980-5373-mr-2019-0006CrossRef

24.

K. Alrubaie, E. Barroso and L. Godefroid, Fatigue Crack Growth Analysis of Pre-Strained 7475–T7351 Aluminum Alloy, Int. J. Fatigue, 2006, 28(8), p 934–942. https://doi.org/10.1016/j.ijfatigue.2005.09.008CrossRef

25.

H. Li, L. Zhan, M. Huang, X. Zhao, C. Zhou and Z. Qiang, Effects of Pre-Strain and Stress Level on Stress Relaxation Ageing Behaviour of 2195 Al–Li Alloy: Experimental and Constitutive Modelling, J. Alloys Compd., 2021, 851, 156829. https://doi.org/10.1016/j.jallcom.2020.156829CrossRef

26.

J. Peng, K. Li, J. Peng, J. Pei and C. Zhou, The Effect of Pre-Strain on Tensile Behaviour of 316L Austenitic Stainless Steel, Mater. Sci. Technol., 2018, 34(5), p 547–560. https://doi.org/10.1080/02670836.2017.1421735CrossRef

27.

P.S. De, A. Kundu and P.C. Chakraborti, Effect of Prestrain on Tensile Properties and Ratcheting Behaviour of Ti-Stabilised Interstitial Free Steel, Mater. Des., 2014, 57, p 87–97. https://doi.org/10.1016/j.matdes.2013.12.029CrossRef

28.

H.N. H. Wu, Shigeru Hamada, The Effect of Prestrain on Fatigue Property of Precipitation Strengthening Stainless Steel SUH660. in 19th European Conference on Fracture: Fracture Mechanics for Durability, Reliability and Safety, ECF 2012, (2012)

29.

Z. Lincai, D. Xiaoming, Y. Wei, Z. Man and S. Zhenya, Effect of Prestrain on Precipitation Behaviors of Ti-2.5Cu Alloy, High Temp. Mater. Process., 2018, 37(5), p 487–493. https://doi.org/10.1515/htmp-2017-0006CrossRef

30.

C. Jin, S. Yang, Y. He, D. Guo and X. Cheng, Effect of Prestrain on Tensile Property of TiNif/Mg Composite, Mater. Sci. Technol., 2019, 35(18), p 2243–2251. https://doi.org/10.1080/02670836.2019.1668998CrossRef

31.

J.G. Kaufman, “Properties of Aluminum Alloys: Tensile, Creep, and Fatigue Data at Low and High Temperatures,” (United States), ASM International, (1999)

32.

“Properties and Selection: Nonferrous Alloy and Special-Purpose Materials,” 10th editi, (Unitted sates), ASM International, (1990)

33.

B557, B557-15 Standard Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products, ASTM book of Standards, 2016, p 1–16, doi:https://doi.org/10.1520/B0557-15

34.

ASTM, “ASTM E-139 Standard Test Method for Conducting Creep, Creep-Rupture and Stress-Ruptured Test of Metallic Material,” (2009)

35.

E3, E 3-11 Preparation of Metallographic Specimens, ASTM Book of Standards, 2017, p 1–12, doi:https://doi.org/10.1520/E0003-11R17

36.

E112, E112–13 Standard Test Methods for Determining Average Grain Size, ASTM book of Standards, 2013, p 1–28, www.astm.org

37.

AMS4613, Aluminum Alloy, Sheet and Plate 6.3Cu-0.30Mn-0.06Ti-0.10V-0.18Zr Solution Heat Treated, Cold Worked (8%) and Precipitation Heat Treated (2219 -T87), Aerosp. Mater. Specif., 2017, p 1–6

38.

V.M.J. Sharma, K. Sree Kumar, B. Nageswara Rao and S.D. Pathak, Studies on the Work-Hardening Behavior of AA2219 under Different Aging Treatments, Metall. Mater. Trans. A, 2009, 40(13), p 3186–3195. https://doi.org/10.1007/s11661-009-0062-4CrossRef

39.

P. Manikandan, G.S. Rao, P. Muneshwar, S.V.S.N. Murty, P.R. Narayanan, B. Pant and R.M. Cherian, Tensile and Fracture Properties of Commercially Pure Titanium (CP-70) Hemispherical Forgings, Trans. Indian Inst. Met., 2019, 72(6), p 1469.CrossRef

40.

A.H. Feng, D.L. Chen, Z.Y. Ma, W.Y. Ma and R.J. Song, Microstructure and Strain Hardening of a Friction Stir Welded High-Strength Al–Zn–Mg Alloy, Acta Metall. Sin. (English Lett.), 2014, 27(4), p 723–729. https://doi.org/10.1007/s40195-014-0109-4CrossRef

41.

U. Mecking and H. Knocks, Kinetics of Flow and Strain-Hardening, Acta Metall., 1981, 29(11), p 1865–1875.CrossRef

42.

G.E. Dieter, Mechanical Metallurgy, McGraw-Hill Book Company, London, 2011.

43.

“Mechanical Testing and Evaluation,” ASM International, (2000)

44.

T.E. Howson, J.E. Stulga and J.K. Tien, Creep and Stress Rupture of Oxide Dispersion Strengthened Mechanically Alloyed Inconel Alloy MA 754, Metall. Trans. A, 1980, 11(9), p 1599–1607. https://doi.org/10.1007/BF02654524CrossRef

45.

M.E. Kassner and K. Smith, Low Temperature Creep Plasticity, J. Mater. Res. Technol., 2014, 3(3), p 280–288. https://doi.org/10.1016/j.jmrt.2014.06.009CrossRef

46.

N.F. Mott NF, Dislocation Theory and Transient Creep. Report on Strength of Solids. in Bristol physical society conference, (1948), p 1–19

47.

A. Seeger, The Generation of Lattice Defects by Moving Dislocations and Its Application to the Temperature Dependence of the Flow-Stress of Crystals, Lond. Edinb. Dublin Philos. Mag. J. Sci., 1955, 46(382), p 1194–1217. https://doi.org/10.1080/14786441108520632CrossRef

48.

A. Seeger, J. Diehl, S. Mader and H. Rebstock, Work-Hardening and Work-Softening of Face-Centred Cubic Metal Crystals, Philos. Mag., 1957, 2(15), p 323–350. https://doi.org/10.1080/14786435708243823CrossRef

49.

Y.C. Lin, W.Y. Dong, X.H. Zhu, Q. Wu and Y.J. He, Deformation Behavior and Precipitation Features in a Stretched Al-Cu Alloy at Intermediate Temperatures, Materials (Basel), 2020, 13(11), p 2495.CrossRef

50.

X.H. Zhu, Y.C. Lin, Q. Wu and Y.Q. Jiang, Effects of Aging on Precipitation Behavior and Mechanical Properties of a Tensile Deformed Al–Cu Alloy, J. Alloys Compd., 2020, 843, p 1559. https://doi.org/10.1016/j.jallcom.2020.155975CrossRef

51.

Y.C. Lin, Q. Wu, D.-G. He, X.-H. Zhu, D. Liu and X.-H. Li, Effects of Solution Time and Cooling Rate on Microstructures and Mechanical Properties of 2219 Al Alloy for a Larger Spun Thin-Wall Ellipsoidal Head, J. Mater. Res. Technol., 2020, 9(3), p 3566–3577. https://doi.org/10.1016/j.jmrt.2020.01.095CrossRef

52.

G. An, J.-U. Park, M. Ohata and F. Minami, Pre-Strain Effect of on Fracture Performance of High-Strength Steel Welds, J. Mech. Sci. Technol., 2018, 32(7), p 3145–3151. https://doi.org/10.1007/s12206-018-0617-7CrossRef

53.

E. Hemmerich, B. Rolfe, P.D. Hodgson and M. Weiss, The Effect of Pre-Strain on the Material Behaviour and the Bauschinger Effect in the Bending of Hot Rolled and Aged Steel, Mater. Sci. Eng. A, 2011, 528(9), p 3302–3309. https://doi.org/10.1016/j.msea.2010.12.035CrossRef

54.

T. Miyata and T. Tagawa, Mezzo-Scopic Analysis of Fracture Toughness in Steels, Mater. Res., 2002, 5(2), p 85–93. https://doi.org/10.1590/S1516-14392002000200001CrossRef

55.

V.M.J. Sharma, K.S. Kumar, B.N. Rao and S.D. Pathak, Effect of Microstructure and Strength on the Fracture Behavior of AA2219 Alloy, Mater. Sci. Eng. A, 2009, 502(1–2), p 45–53. https://doi.org/10.1016/j.msea.2008.11.024CrossRef

Title: Effect of Uniaxial Pre-strain on Room Temperature Tensile and Creep Behavior of Aluminum Alloy AA2219-T87 for Propellant Tanks of Satellite Launch Vehicles
Authors: P. Manikandan
G. Sudarshan Rao
S. V. S. Narayana Murty
V. M. J. Sharma
D. Sivakumar
P. Ramesh Narayanan
M. Mohan
Publication date: 03-01-2023
Publisher: Springer US
Published in: Journal of Materials Engineering and Performance / Issue 19/2023
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-022-07740-1

Study of Tribological Properties of Bulk Nanostructured Aluminum and Copper Samples Applicable in Automotive Bearing Application

Open Access
Technical Article

Effect of Intercritical Temperature on the Microstructure and Mechanical Properties of 10CrMnMoSi Dual-phase Steel

Technical Article

Effect of Ce in Al-Ti-B-Ce Refiner on TiAl3/α-Al Heterogeneous Nucleation Interface by First-Principles Study

Technical Article

Enhancing Compressive Stress–Strain of Ti55531 Alloy via La-Rich Nanoscale Structure at Grain Boundaries

Technical Article

Characterizations and Kinetics of Refractory Niobium Carbide Coatings on AISI D3 Steel

Technical Article

A Novel Brazing Technology for SiCp/ZL102 Composites Used for Lightweight Transmit/Receive Module in New Generation Phased Array Radar

Technical Article

Springer Professional

Effect of Uniaxial Pre-strain on Room Temperature Tensile and Creep Behavior of Aluminum Alloy AA2219-T87 for Propellant Tanks of Satellite Launch Vehicles

Abstract

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 19/2023

Study of Tribological Properties of Bulk Nanostructured Aluminum and Copper Samples Applicable in Automotive Bearing Application

Effect of Intercritical Temperature on the Microstructure and Mechanical Properties of 10CrMnMoSi Dual-phase Steel

Effect of Ce in Al-Ti-B-Ce Refiner on TiAl3/α-Al Heterogeneous Nucleation Interface by First-Principles Study

Enhancing Compressive Stress–Strain of Ti55531 Alloy via La-Rich Nanoscale Structure at Grain Boundaries

Characterizations and Kinetics of Refractory Niobium Carbide Coatings on AISI D3 Steel

A Novel Brazing Technology for SiCp/ZL102 Composites Used for Lightweight Transmit/Receive Module in New Generation Phased Array Radar

Premium Partners

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Study of Tribological Properties of Bulk Nanostructured Aluminum and Copper Samples Applicable in Automotive Bearing Application

Effect of Intercritical Temperature on the Microstructure and Mechanical Properties of 10CrMnMoSi Dual-phase Steel

Effect of Ce in Al-Ti-B-Ce Refiner on TiAl3/α-Al Heterogeneous Nucleation Interface by First-Principles Study

Enhancing Compressive Stress–Strain of Ti55531 Alloy via La-Rich Nanoscale Structure at Grain Boundaries

Characterizations and Kinetics of Refractory Niobium Carbide Coatings on AISI D3 Steel

A Novel Brazing Technology for SiCp/ZL102 Composites Used for Lightweight Transmit/Receive Module in New Generation Phased Array Radar