Skip to main content
Top
Published in:

21-12-2022 | Technical Article

Effects of B2O3, TiO2, and ZnO on the Performance of Fe-Based Diamond Cutting-Tool Matrix

Authors: Jianan Zhang, Longchen Duan, Mingfeng Li, Songcheng Tan, Wenjiao Zhang, Bingsuo Pan, Hui Gao

Published in: Journal of Materials Engineering and Performance | Issue 19/2023

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

To improve the service performance of diamond cutting tools under dry working conditions, three oxides (B2O3, TiO2, and ZnO) were innovatively used to prepare oxide self-lubricating diamond cutting-tool matrix. Rockwell hardness, three-point bending strength, and relative density tests were conducted to determine the effects of oxides on the mechanical properties of diamond cutting-tool matrix from the macroscale, whereas SEM, EDS, roughness test, physical, and molecular-dynamic-simulated dry-wear tests were used synthetically to explore the effects of oxides on the wear behavior of diamond cutting-tool matrix. Test results indicated that proper oxide addition improved the tribological properties of diamond cutting-tool matrix but decreased its mechanical properties to some degree. Furthermore, oxides more easily slid during the dry-wear process by changing its molecular-group morphologies. Consequently, self-lubricating films were generated and the wear resistance of the diamond cutting-tool matrix increased with the decrease in fatigue wear and fractured abrasive wear.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference A. Lawler, The new race to the Moon. In Science (2003). A. Lawler, The new race to the Moon. In Science (2003).
2.
go back to reference Y. Zhang, J. Michael Shockley, P. Vo, and R.R. Chromik, Tribological Behavior of a Cold-Sprayed Cu-MoS2 Composite Coating during Dry Sliding Wear, Tribol. Lett., 2016. Y. Zhang, J. Michael Shockley, P. Vo, and R.R. Chromik, Tribological Behavior of a Cold-Sprayed Cu-MoS2 Composite Coating during Dry Sliding Wear, Tribol. Lett., 2016.
3.
go back to reference J.P. Davim, Diamond Tool Performance in Machining Metal-Matrix Composites, J. Mater. Process. Technol., 2002, 128(1–3), p 100–105.CrossRef J.P. Davim, Diamond Tool Performance in Machining Metal-Matrix Composites, J. Mater. Process. Technol., 2002, 128(1–3), p 100–105.CrossRef
4.
go back to reference D. Miller and A. Ball, The Wear of Diamonds in Impregnated Diamond Bit Drilling, Wear, 1991, 141(2), p 311–320.CrossRef D. Miller and A. Ball, The Wear of Diamonds in Impregnated Diamond Bit Drilling, Wear, 1991, 141(2), p 311–320.CrossRef
5.
go back to reference J.P. Davim, in Wear of Advanced Materials. (John Wiley & Sons, 2013). J.P. Davim, in Wear of Advanced Materials. (John Wiley & Sons, 2013).
6.
go back to reference M.A. Samad, S. Basavarajappa, J. Bijwe, J.P. Davim, Z. Ding, G. Gautam, A. Horovistiz, T.S. Kiran, P. M. Kumar, and N. Kumar, in Wear of Composite Materials (De Gruyter, Berlin, 2018). M.A. Samad, S. Basavarajappa, J. Bijwe, J.P. Davim, Z. Ding, G. Gautam, A. Horovistiz, T.S. Kiran, P. M. Kumar, and N. Kumar, in Wear of Composite Materials (De Gruyter, Berlin, 2018).
7.
go back to reference J.P. Davim, in Mechanical and Industrial Engineering: Historical Aspects and Future Directions (Springer, 2022). J.P. Davim, in Mechanical and Industrial Engineering: Historical Aspects and Future Directions (Springer, 2022).
8.
go back to reference J.P. Davim, in Machining: Fundamentals and Recent Advances (Springer, 2008). J.P. Davim, in Machining: Fundamentals and Recent Advances (Springer, 2008).
9.
go back to reference A.K. Jha, S.V. Prasad, and G.S. Upadhyaya, Sintered 6061 Aluminium Alloy-Solid Lubricant Particle Composites: Sliding Wear and Mechanisms of Lubrication, Wear, 1989, 133, p 163–172.CrossRef A.K. Jha, S.V. Prasad, and G.S. Upadhyaya, Sintered 6061 Aluminium Alloy-Solid Lubricant Particle Composites: Sliding Wear and Mechanisms of Lubrication, Wear, 1989, 133, p 163–172.CrossRef
10.
go back to reference A. Ghazaly, B. Seif, and H.G. Salem, Mechanical and Tribological Properties of AA2124-Graphene Self Lubricating Nanocomposite, in TMS Light Metals (2013). A. Ghazaly, B. Seif, and H.G. Salem, Mechanical and Tribological Properties of AA2124-Graphene Self Lubricating Nanocomposite, in TMS Light Metals (2013).
11.
go back to reference L. Du, C. Huang, W. Zhang, T. Li, and W. Liu, Preparation and Wear Performance of NiCr/Cr3C2-NiCr/HBN Plasma Sprayed Composite Coating, Surf. Coat. Technol., 2011, 205, p 3722–3728.CrossRef L. Du, C. Huang, W. Zhang, T. Li, and W. Liu, Preparation and Wear Performance of NiCr/Cr3C2-NiCr/HBN Plasma Sprayed Composite Coating, Surf. Coat. Technol., 2011, 205, p 3722–3728.CrossRef
12.
go back to reference J. Yuan, Y. Zhu, X. Zheng, H. Ji, and T. Yang, Fabrication and Evaluation of Atmospheric Plasma Spraying WC-Co-Cu-MoS2 Composite Coatings, J. Alloys Compd., 2011, 509, p 2576–2581.CrossRef J. Yuan, Y. Zhu, X. Zheng, H. Ji, and T. Yang, Fabrication and Evaluation of Atmospheric Plasma Spraying WC-Co-Cu-MoS2 Composite Coatings, J. Alloys Compd., 2011, 509, p 2576–2581.CrossRef
13.
go back to reference I. Smid, A.E. Segall, P. Walia, G. Aggarwal, T.J. Eden, and J.K. Potter, Cold-Sprayed Ni-HBN Self-Lubricating Coatings, Tribol. Trans., 2012, 55, p 599–605.CrossRef I. Smid, A.E. Segall, P. Walia, G. Aggarwal, T.J. Eden, and J.K. Potter, Cold-Sprayed Ni-HBN Self-Lubricating Coatings, Tribol. Trans., 2012, 55, p 599–605.CrossRef
14.
go back to reference E.J.T. Pialago and C.W. Park, Cold Spray Deposition Characteristics of Mechanically Alloyed Cu-CNT Composite Powders, Appl. Surf. Sci., 2014, 308, p 63–74.CrossRef E.J.T. Pialago and C.W. Park, Cold Spray Deposition Characteristics of Mechanically Alloyed Cu-CNT Composite Powders, Appl. Surf. Sci., 2014, 308, p 63–74.CrossRef
15.
go back to reference M.M. Quazi, M.A. Fazal, A.S.M.A. Haseeb, F. Yusof, H.H. Masjuki, and A. Arslan, A Review to the Laser Cladding of Self-Lubricating Composite Coatings, Lasers Manuf. Mater. Process., 2016, 3, p 67–99.CrossRef M.M. Quazi, M.A. Fazal, A.S.M.A. Haseeb, F. Yusof, H.H. Masjuki, and A. Arslan, A Review to the Laser Cladding of Self-Lubricating Composite Coatings, Lasers Manuf. Mater. Process., 2016, 3, p 67–99.CrossRef
16.
go back to reference X.B. Liu, X.J. Meng, H.Q. Liu, G.L. Shi, S.H. Wu, C.F. Sun, M. Di Wang, and L.H. Qi, Development and Characterization of Laser Clad High Temperature Self-Lubricating Wear Resistant Composite Coatings on Ti-6Al-4V Alloy, Mater. Des., 2014, 55, p 404–409.CrossRef X.B. Liu, X.J. Meng, H.Q. Liu, G.L. Shi, S.H. Wu, C.F. Sun, M. Di Wang, and L.H. Qi, Development and Characterization of Laser Clad High Temperature Self-Lubricating Wear Resistant Composite Coatings on Ti-6Al-4V Alloy, Mater. Des., 2014, 55, p 404–409.CrossRef
17.
go back to reference J.P. Davim, in Modern Mechanical Engineering Research, Development and Education (Springer, Berlin, Heidelberg, 2014). J.P. Davim, in Modern Mechanical Engineering Research, Development and Education (Springer, Berlin, Heidelberg, 2014).
18.
go back to reference J.P. Davim, in Modern Machining Technology (Woodhead Publishing, 2011). J.P. Davim, in Modern Machining Technology (Woodhead Publishing, 2011).
19.
go back to reference S. Tan, W. Zhang, L. Duan, B. Pan, M. Rabiei, and C. Li, Effects of MoS2 and WS2 on the Matrix Performance of WC Based Impregnated Diamond Bit, Tribol. Int., 2019, 131, p 174–183.CrossRef S. Tan, W. Zhang, L. Duan, B. Pan, M. Rabiei, and C. Li, Effects of MoS2 and WS2 on the Matrix Performance of WC Based Impregnated Diamond Bit, Tribol. Int., 2019, 131, p 174–183.CrossRef
20.
go back to reference P.K. Rohatgi, Y. Liu, M. Yin, and T.L. Barr, A Surface-Analytical Study of Tribodeformed Aluminum Alloy 319-10 Vol.% Graphite Particle Composite, Mater. Sci. Eng. A, 1990, 123, p 213–218.CrossRef P.K. Rohatgi, Y. Liu, M. Yin, and T.L. Barr, A Surface-Analytical Study of Tribodeformed Aluminum Alloy 319-10 Vol.% Graphite Particle Composite, Mater. Sci. Eng. A, 1990, 123, p 213–218.CrossRef
21.
go back to reference P.R. Gibson, A.J. Clegg, and A.A. Das, Wear of Cast Al-Si Alloys Containing Graphite, Wear, 1984, 95, p 193–198.CrossRef P.R. Gibson, A.J. Clegg, and A.A. Das, Wear of Cast Al-Si Alloys Containing Graphite, Wear, 1984, 95, p 193–198.CrossRef
22.
go back to reference J.E. Krzanowski, J.L. Endrino, J.J. Nainaparampil, and J.S. Zabinski, Composite Coatings Incorporating Solid Lubricant Phases, J. Mater. Eng. Perform., 2004, 13(4), p 439–444.CrossRef J.E. Krzanowski, J.L. Endrino, J.J. Nainaparampil, and J.S. Zabinski, Composite Coatings Incorporating Solid Lubricant Phases, J. Mater. Eng. Perform., 2004, 13(4), p 439–444.CrossRef
23.
go back to reference W. Duan, Y. Sun, C. Liu, S. Liu, Y. Li, C. Ding, G. Ran, and L. Yu, Study on the Formation Mechanism of the Glaze Film Formed on Ni/Ag Composites, Tribol. Int., 2016, 95, p 324–332.CrossRef W. Duan, Y. Sun, C. Liu, S. Liu, Y. Li, C. Ding, G. Ran, and L. Yu, Study on the Formation Mechanism of the Glaze Film Formed on Ni/Ag Composites, Tribol. Int., 2016, 95, p 324–332.CrossRef
24.
go back to reference I.L. Singer, Solid Lubrication Processes, in Fundamentals of Friction: Macroscopic and Microscopic Processes (1992). I.L. Singer, Solid Lubrication Processes, in Fundamentals of Friction: Macroscopic and Microscopic Processes (1992).
25.
go back to reference C. Li, L. Duan, S. Tan, W. Zhang, and B. Pan, Effect of CaF2 and HBN on the Mechanical and Tribological Properties of Fe-Based Impregnated Diamond Bit Matrix, Int. J. Refract. Met. Hard Mater., 2018, 75, p 118–125.CrossRef C. Li, L. Duan, S. Tan, W. Zhang, and B. Pan, Effect of CaF2 and HBN on the Mechanical and Tribological Properties of Fe-Based Impregnated Diamond Bit Matrix, Int. J. Refract. Met. Hard Mater., 2018, 75, p 118–125.CrossRef
26.
go back to reference W. Gulbiński and T. Suszko, Thin Films of MoO3-Ag2 O Binary Oxides—the High Temperature Lubricants, Wear, 2006, 261, p 867–873.CrossRef W. Gulbiński and T. Suszko, Thin Films of MoO3-Ag2 O Binary Oxides—the High Temperature Lubricants, Wear, 2006, 261, p 867–873.CrossRef
27.
go back to reference S.V. Panin, L.A. Kornienko, T. Nguen Suan, L.R. Ivanova, M.A. Korchagin, S.V. Shil’ko, and Y.M. Pleskachevskii, Wear Resistance of Composites Based on Hybrid UHMWPE–PTFE Matrix: Mechanical and Tribotechnical Properties of the Matrix, J. Frict. Wear, 2015, 36, p 249–256.CrossRef S.V. Panin, L.A. Kornienko, T. Nguen Suan, L.R. Ivanova, M.A. Korchagin, S.V. Shil’ko, and Y.M. Pleskachevskii, Wear Resistance of Composites Based on Hybrid UHMWPE–PTFE Matrix: Mechanical and Tribotechnical Properties of the Matrix, J. Frict. Wear, 2015, 36, p 249–256.CrossRef
28.
go back to reference S. Bobby and M.A. Samad, Enhancement of Tribological Performance of Epoxy Bulk Composites and Composite Coatings Using Micro/Nano Fillers: A Review, Polym. Adv. Technol., 2017, 28, p 633–644.CrossRef S. Bobby and M.A. Samad, Enhancement of Tribological Performance of Epoxy Bulk Composites and Composite Coatings Using Micro/Nano Fillers: A Review, Polym. Adv. Technol., 2017, 28, p 633–644.CrossRef
29.
go back to reference H. Gong, C. Yu, L. Zhang, G. Xie, D. Guo, and J. Luo, Intelligent Lubricating Materials: A Review, Compos. Part B Eng., 2020, 202, p 108450.CrossRef H. Gong, C. Yu, L. Zhang, G. Xie, D. Guo, and J. Luo, Intelligent Lubricating Materials: A Review, Compos. Part B Eng., 2020, 202, p 108450.CrossRef
30.
go back to reference M.B. Peterson, Consideration of Lubricants for Temperatures above 1000 °F, Wear, 1961, 4(1), p 87. M.B. Peterson, Consideration of Lubricants for Temperatures above 1000 °F, Wear, 1961, 4(1), p 87.
31.
go back to reference L.-M. Berger, C.C. Stahr, S. Saaro, S. Thiele, M. Woydt, and N. Kelling, Dry Sliding up to 7.5m/S and 800 °C of Thermally Sprayed Coatings of the TiO2-Cr2O3 System and (Ti, Mo)(C, N)-Ni(Co), Wear, 2009, 267(5–8), p 954–964.CrossRef L.-M. Berger, C.C. Stahr, S. Saaro, S. Thiele, M. Woydt, and N. Kelling, Dry Sliding up to 7.5m/S and 800 °C of Thermally Sprayed Coatings of the TiO2-Cr2O3 System and (Ti, Mo)(C, N)-Ni(Co), Wear, 2009, 267(5–8), p 954–964.CrossRef
32.
go back to reference P.K. Rohatgi, S. Ray, and Y. Liu, Tribological Properties of Metal Matrix-Graphite Particle Composites, Int. Mater. Rev., 1992, 37, p 129–152.CrossRef P.K. Rohatgi, S. Ray, and Y. Liu, Tribological Properties of Metal Matrix-Graphite Particle Composites, Int. Mater. Rev., 1992, 37, p 129–152.CrossRef
33.
go back to reference A. Borgaonkar and I. Syed, Friction and Wear Behaviour of Composite MoS2–TiO2 Coating Material in Dry Sliding Contact, J. Braz. Soc. Mech. Sci. Eng., 2021, 43(1), p 1–13.CrossRef A. Borgaonkar and I. Syed, Friction and Wear Behaviour of Composite MoS2–TiO2 Coating Material in Dry Sliding Contact, J. Braz. Soc. Mech. Sci. Eng., 2021, 43(1), p 1–13.CrossRef
34.
go back to reference Z. Wei, L. Zhang, T. Shen, Z. Qiao, H. Yang, X. Fan, and L. Chen, Effects of Oxide-Modified Spherical ZnO on Electrical Properties of Ag/ZnO Electrical Contact Material, J. Mater. Eng. Perform., 2016, 25(9), p 3662–3671.CrossRef Z. Wei, L. Zhang, T. Shen, Z. Qiao, H. Yang, X. Fan, and L. Chen, Effects of Oxide-Modified Spherical ZnO on Electrical Properties of Ag/ZnO Electrical Contact Material, J. Mater. Eng. Perform., 2016, 25(9), p 3662–3671.CrossRef
35.
go back to reference B. Jia, Y. Wang, T. Guo, X. Li, and C. Sun, Research Progress of Lubricant Oxide Films in a Wide Temperature Range, in Advances in Transdisciplinary Engineering (2022) B. Jia, Y. Wang, T. Guo, X. Li, and C. Sun, Research Progress of Lubricant Oxide Films in a Wide Temperature Range, in Advances in Transdisciplinary Engineering (2022)
36.
go back to reference D. Stone, J. Liu, D.P. Singh, C. Muratore, A.A. Voevodin, S. Mishra, C. Rebholz, Q. Ge, and S.M. Aouadi, Layered Atomic Structures of Double Oxides for Low Shear Strength at High Temperatures, Scr. Mater., 2010, 62, p 735–738.CrossRef D. Stone, J. Liu, D.P. Singh, C. Muratore, A.A. Voevodin, S. Mishra, C. Rebholz, Q. Ge, and S.M. Aouadi, Layered Atomic Structures of Double Oxides for Low Shear Strength at High Temperatures, Scr. Mater., 2010, 62, p 735–738.CrossRef
37.
go back to reference Z. Lixiu, L. Bing, W. Junhai, T. Tian, and S. Qinghua, Molecular Dynamics Simulation and Experimental Study on Si3N4-GCr15 of Thin Film Lubrication, IOP Conf. Ser. Mater. Sci. Eng., 2018, 399, p 012035.CrossRef Z. Lixiu, L. Bing, W. Junhai, T. Tian, and S. Qinghua, Molecular Dynamics Simulation and Experimental Study on Si3N4-GCr15 of Thin Film Lubrication, IOP Conf. Ser. Mater. Sci. Eng., 2018, 399, p 012035.CrossRef
38.
go back to reference K. Tanaka, T. Kato, and Y. Matsumoto, Molecular Dynamics Simulation of Vibrational Friction Force Due to Molecular Deformation in Confined Lubricant Film, J. Tribol., 2003, 125, p 587–591.CrossRef K. Tanaka, T. Kato, and Y. Matsumoto, Molecular Dynamics Simulation of Vibrational Friction Force Due to Molecular Deformation in Confined Lubricant Film, J. Tribol., 2003, 125, p 587–591.CrossRef
39.
go back to reference A. Anand and S.M. Sharma, High Temperature Friction and Wear Characteristics of Fe-Cu-c Based Self-Lubricating Material, Trans. Indian Inst. Met., 2017, 70(10), p 2641–2650.CrossRef A. Anand and S.M. Sharma, High Temperature Friction and Wear Characteristics of Fe-Cu-c Based Self-Lubricating Material, Trans. Indian Inst. Met., 2017, 70(10), p 2641–2650.CrossRef
40.
go back to reference Y. Lai, J. Huang, Z. Cui, M. Ge, K.-Q. Zhang, Z. Chen, and L. Chi, Recent Advances in TiO2-Based Nanostructured Surfaces with Controllable Wettability and Adhesion, Small, 2015, 12(16), p 2203–2224.CrossRef Y. Lai, J. Huang, Z. Cui, M. Ge, K.-Q. Zhang, Z. Chen, and L. Chi, Recent Advances in TiO2-Based Nanostructured Surfaces with Controllable Wettability and Adhesion, Small, 2015, 12(16), p 2203–2224.CrossRef
41.
go back to reference F.A. Essa, Q. Zhang, X. Huang, A.M.M. Ibrahim, M.K.A. Ali, M.A.A. Abdelkareem, and A. Elagouz, Improved Friction and Wear of M50 Steel Composites Incorporated with ZnO as a Solid Lubricant with Different Concentrations under Different Loads, J. Mater. Eng. Perform., 2017, 26(10), p 4855–4866.CrossRef F.A. Essa, Q. Zhang, X. Huang, A.M.M. Ibrahim, M.K.A. Ali, M.A.A. Abdelkareem, and A. Elagouz, Improved Friction and Wear of M50 Steel Composites Incorporated with ZnO as a Solid Lubricant with Different Concentrations under Different Loads, J. Mater. Eng. Perform., 2017, 26(10), p 4855–4866.CrossRef
42.
go back to reference M.A. Moore, Abrasive Wear. Treatise on Materials Science and Technology, Vol 13, Wear, D. Scott Ed., Academic Press, New York, 1979, p 217–257. M.A. Moore, Abrasive Wear. Treatise on Materials Science and Technology, Vol 13, Wear, D. Scott Ed., Academic Press, New York, 1979, p 217–257.
Metadata
Title
Effects of B2O3, TiO2, and ZnO on the Performance of Fe-Based Diamond Cutting-Tool Matrix
Authors
Jianan Zhang
Longchen Duan
Mingfeng Li
Songcheng Tan
Wenjiao Zhang
Bingsuo Pan
Hui Gao
Publication date
21-12-2022
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 19/2023
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-022-07753-w

Premium Partners