Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Metallurgist
Published in: Metallurgist 5-6/2018

15-09-2018

Electroslag Remelting Technology for Contemporary Engineering. Retrospection and New Possibilities

Authors: V. S. Dub, L. Ya. Levkov, D. A. Shurygin, D. S. Tolstykh, V. V. Klochai, E. L. Коrzun, A. A. Garchenko

Published in: Metallurgist | Issue 5-6/2018

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

New methods are developed for managing the physical chemistry and structural uniformity of electroslag remelted (ESR) ingots with the aim of improving consumer properties for the most critical power generation objects, including atomic and heavy engineering, substantiation and practical verification of the principles of managing physicochemical, and thermophysical processes, approval of monitoring and control methods, and development on this basis of new areas for using ESR during manufacture of solid, hollow, and shaped ingots. Results of the work make it possible to the evaluate the ESR process afresh as an economic effective contemporary method for manufacture of high quality objects.
previous article Study of High-Strength Austenitic Nitrogen-Containing Steel Ingot Phase Formation and Structure
next article Use of Directional Solidification for Improving Tubular Workpiece Quality of Different Cast Irons

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
M. Kubin, A. Scheriau, M. Knabl, and H. Holzgruber, “Production of heavy forging ingots up to 250 tons via the ESR process — operational experiences and process optimization method,” Рroc. 2nd Medovar Memorial Symposium (2016).
2.
V. S. Dub, Yu. N. Kriger, L. Ya. Levkov, et al., “Electroslag remelting method for fundamental improvement of quality and properties of critical objects in contemporary engineering. Technical specifications and new solutions,” Tyazheloe Mashin., No. 6, 2–6 (2012).
3.
B. I. Medovar, A. K. Tsikulenko, and A. M. Dyachenko, Electroslag Metal Quality [in Russian], B. E. Paton and B. I. Medovar, editors, Naukova Dumka, Kiev (1990).
4.
V. S. Dub, “Problems of manufacturing technology for large high quality ingots for critical objects,” Proc. “Fundamental problems of Russian metallurgy at the threshold of the 21 st century,” RAEN, Moscow (1998).
5.
Ya. M. Vasil’ev, L. Ya. Levkov, and V. I. Alipatov, “Special electrometallurgy in power generation and heavy engineering,” Élektrometallurgiya, No. 5, 31–39 (1999).
6.
G. Fidler, Yu. Lambrekht, Ya. Xasil’ev, et al., “Study of the structure of large ingots of successive remelting in relation to melting rate. Special electrometallurgy,” Proc. Internat. Symp. Part 2, Naukova Dumka, Kiev (1972).
7.
A. Kharicha, A. Ludwig, and M. Wu, “Shape and stability of the slag/melt interface in a small DC ESR process,” Mater. Sci. and Engin. A, 413–414, 129–134 (2005).CrossRef
8.
V. B. Gutkin, Study of Features of Electroslag Remelting on Reduced Frequency Current with the Aim of Improving Process and Equipment, Diss. Cand. Techn. Sci., 05.09.10, Moscow (1982).
9.
E. Karimi Sibaki, A. Kharicha, M. Wu, et al., “A numerical study on the influence of the frequency of the applied AC current on the electroslag remelting processes,” Proc. Int. Symp. Liquid Metal Processing and Casting (2013).
10.
A. Kharicha, A. Ludwig, M. Wu, et al., “Integrated simulation of advanced protective gas electro-slag remelting for the production of high-quality steels (ISA-PESR),” Final Report, Contract No. RFSR-CT-2004–00027, 1 (2009).
11.
V. S. Dub, L. Ya. Levkov, D. A. Shurygin, et al., “Experience of production of hollow tubular ingots by electroslag melting,” Russian Metallurgy (Metally), No. 6, 478–486 (2015).CrossRef
12.
A. V. Dub, V. S. Dub, S. M. Nekhamin, L. Ya. Levkov, et al., RF Patent 2424325, МPК С21 С5/56, Method of electroslag melting of a hollow ingot, Claim 09.17.2009, Publ. 07.20.2011.
13.
A. V. Dub, V. S. Dub, A. A. Polushin, et al., RF Patent 2445383 МPК С22 В9/187, Unit for electroslag melting of hollow ingots, Claim 06.21.2010, Publ. 03.20.2012.
14.
L. Ya. Levkov, Ya. M. Vasil’ev, A. F. Pishkarev, and V. S. Dub, “Behavior of oxygen, aluminum, and silicon during electroslag remelting of steel,” Probl. Spets. Élektromet., No. 3, 9–15 (1986).
15.
L. Ya. Levkov, Theoretical Prerequisites and Practical Methods for Controlling Physicochemical and Thermophysical Processes During Electroslag Remelting Determining Critical Object Quality, Diss. Doct. Techn. Sci., 05.16.02, Moscow (2016).
16.
L. Ya. Levkov, S. V. Kamatsev, Yu. N. Kriger, et al., RF Patent 2448173, МPК С22 В9/187, Method of electroslag remelting and device for its accomplishment, Claim 09.24.2009, Publ. 04.30.2012.
17.
A. V. Dub, V. S. Dub, A. A. Polushin, et al., RF Patent 2424336, МPК С22 В9/187, Electroslag furnace, Claim 09.30.2009, Publ. 07.20.2011.
18.
A. V. Krasovskii, A. V. Dub, V. S. Dub, et al., RF Patent 2456355, МPК С22 В9/187, Device for electroslag melting of large hollow and solid ingots, Claim 07.06.2011, Publ. 07.20.2012.
19.
D. A. Shutygin, Effect of Electroslag Remelting Technology on Quality and Properties of Objects of 9–12% Chromium Steel for Power Generation Equipment with Supercritical Steam Parameters, Diss. Cand. Techn. Sci, 05.16.02, Moscow (2016).
20.
M. Okamura, K. Hirose, and M. Maeda, “The manufacturing of Gigantik high alloy ingot by ESR,” Proc. 11th Int. Forgemasters Meeting (1991, Terni/Spolto, Italy).
21.
L. Ya. Levkov, “Oxidation-reduction modeling of electroslag remelting,” Int. Conf. Math. Modeling and Simulation of Metal Technologies — MMT (Israel. 2000).
22.
K. N. Utkina, A. G. Balikoev, L. Ya. Levkov, et al., “Fundamental technology for producing new nano-structured corrosion-resistant duplex steel,” Proc. 19 th Conf. Young Specialists for Nuclear Power Generation Units, Podol’sk (2017).
23.
A. V. Dub, L. Ya. Levkov, D. A. Shurygin, et al., “Prospects for producing equipment for atomic power stations using ESR,” Vopr. Atom. Nauk Tekhn. Mater. Tekhnol. Izgot. Oborud. RU, No. 34, 11–18 (2013).
Metadata
Title
Electroslag Remelting Technology for Contemporary Engineering. Retrospection and New Possibilities
Authors
V. S. Dub
L. Ya. Levkov
D. A. Shurygin
D. S. Tolstykh
V. V. Klochai
E. L. Коrzun
A. A. Garchenko
Publication date
15-09-2018
Publisher
Springer US
Published in
Metallurgist / Issue 5-6/2018
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI
https://doi.org/10.1007/s11015-018-0688-9

Other articles of this Issue 5-6/2018

Metallurgist 5-6/2018 Go to the issue

OriginalPaper

Forms of Zinc Found in Electric Steel Smelting Furnace Gas Cleaning Dust

OriginalPaper

Effect of Pipe Steel Strength on Sulfide Stress Cracking Resistance

OriginalPaper

System for Continuous Analytical Control of Burden Materials for the Production of High-Quality Sinter

OriginalPaper

Absorption of Nitrogen by Melts of the Fe–C System During Metal Blowing with Oxygen

OriginalPaper

Copper Alloy Marking by Altering its Surface Topology Using Laser Heat Treatment

OriginalPaper

Microstructure and Mechanical Properties of Objects Prepared by Selective Laser Melting of AKD12 Powder

Premium Partners

    Image Credits