Skip to main content
Top

2021 | OriginalPaper | Chapter

Experimental Investigation of Surface Roughness in End Milling of AA6061 Alloy with Flooded Cooling and Minimum Quantity Lubrication (MQL) Technique

Authors : D. Nathan, D. Elilraja, T. Prabhuram, S. Prathap Singh

Published in: Trends in Manufacturing and Engineering Management

Publisher: Springer Singapore

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

This article presents an experimental investigation on the effect of surface roughness during end milling of aluminium alloy 6061 grade in minimum quantity lubrication (MQL) technique. The MQL technique is becoming increasingly more popular due to the safety of the environment. The cutting speed, depth of cut, feed rate and MQL flow rate are selected input parameters in this study. This experiment was conducted based on the Orthogonal Array (L27). The comparative effectiveness of surface roughness was investigated between MQL technique end milled components and flooded lubrication end milled components. The findings of this study show that surface roughness values have a significant difference upon application of the MQL technique.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Dhar NR, Islam S, Kamruzzaman M (2007) Effect of minimum quantity lubrication (MQL) on tool wear, surface roughness and dimensional deviation in turning AISI-4340 steel. G.U. J Sci 20(2):23–32 Dhar NR, Islam S, Kamruzzaman M (2007) Effect of minimum quantity lubrication (MQL) on tool wear, surface roughness and dimensional deviation in turning AISI-4340 steel. G.U. J Sci 20(2):23–32
2.
go back to reference Rozzi JZ, Sanders JK, Chen W (2010) The experimental and theoretical evaluation of an indirect cooling system for machining. J Heat Transf 133(3):1–10 Rozzi JZ, Sanders JK, Chen W (2010) The experimental and theoretical evaluation of an indirect cooling system for machining. J Heat Transf 133(3):1–10
3.
go back to reference Wichmann H, Stache H, Schmidt C, Winter M, Bock R, Herrmann C, Bahadir M (2013) Ecological and economic evaluation of a novel glycerol based biocide-free metalworking fluid. J Cleaner Prod 43:12–19 Wichmann H, Stache H, Schmidt C, Winter M, Bock R, Herrmann C, Bahadir M (2013) Ecological and economic evaluation of a novel glycerol based biocide-free metalworking fluid. J Cleaner Prod 43:12–19
4.
go back to reference Woods S (2005) Going green. Cutting Tool Eng 57(2) Woods S (2005) Going green. Cutting Tool Eng 57(2)
5.
go back to reference Abdalla HS, Baines W, McIntyre G, Slade C (2007) Development of novel sustainable neat-oil metalworking fluids for stainless steel and titanium alloy machining. Part 1—formulation development. J Adv Manuf Technol 34:21–33 Abdalla HS, Baines W, McIntyre G, Slade C (2007) Development of novel sustainable neat-oil metalworking fluids for stainless steel and titanium alloy machining. Part 1—formulation development. J Adv Manuf Technol 34:21–33
6.
go back to reference Liu ZQ, Chen M, An QL (2015) Investigation of friction in end-milling of Ti-6Al-4V under different green cutting conditions. Int J Adv Manuf Technol 78:1181–1192CrossRef Liu ZQ, Chen M, An QL (2015) Investigation of friction in end-milling of Ti-6Al-4V under different green cutting conditions. Int J Adv Manuf Technol 78:1181–1192CrossRef
7.
go back to reference Rahman MM, Yusoff AR, Kadirgama K (2012) Investigation of flow behavior in minimum quantity lubrication nozzle for end milling processes. Int J Autom Mech Eng 6:768–776CrossRef Rahman MM, Yusoff AR, Kadirgama K (2012) Investigation of flow behavior in minimum quantity lubrication nozzle for end milling processes. Int J Autom Mech Eng 6:768–776CrossRef
8.
go back to reference Puvanesan M, Rahman MM, Najiha MS, Kadirgama K (2014) Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools. Int J Autom Mech Eng 9:1538–1549CrossRef Puvanesan M, Rahman MM, Najiha MS, Kadirgama K (2014) Experimental investigation of minimum quantity lubrication on tool wear in aluminum alloy 6061-T6 using different cutting tools. Int J Autom Mech Eng 9:1538–1549CrossRef
9.
go back to reference Najiha MS, Rahman MM (2015) Experimental study on minimum quantity lubrication in end milling of AA6061-T6 using TiAlN coated carbide tools. Int J Autom Mech Eng 11:2771–2785 Najiha MS, Rahman MM (2015) Experimental study on minimum quantity lubrication in end milling of AA6061-T6 using TiAlN coated carbide tools. Int J Autom Mech Eng 11:2771–2785
10.
go back to reference Lakshmi VVK, Subbaiah KV (2012) Modelling and optimization of process parameters during end milling of hardened steel. Int J Eng Res Appl 2:674–679 Lakshmi VVK, Subbaiah KV (2012) Modelling and optimization of process parameters during end milling of hardened steel. Int J Eng Res Appl 2:674–679
11.
go back to reference Boswell B, Voges E (2012) The effect of combined cold air and minimum liquid cooling on end milling. Adv Mech Eng 2(1):1–7 Boswell B, Voges E (2012) The effect of combined cold air and minimum liquid cooling on end milling. Adv Mech Eng 2(1):1–7
12.
go back to reference Boubekri N, Shaikh V, Foster PR (2010) A technology enabler for green machining: minimum quantity lubrication (MQL). J Manuf Technol Manage 21:556–566 Boubekri N, Shaikh V, Foster PR (2010) A technology enabler for green machining: minimum quantity lubrication (MQL). J Manuf Technol Manage 21:556–566
13.
go back to reference Kadu MB, Hambire U (2017) Review on MQL in green environments used for machining process. Int J Eng Res Appl 7(10:3):23–26 Kadu MB, Hambire U (2017) Review on MQL in green environments used for machining process. Int J Eng Res Appl 7(10:3):23–26
14.
go back to reference Safiei W, Rahman MM, Rusdan SA (2018) Experimental investigation of MQL optimum parameters in end milling of AA6061-T6 using Taguchi method. Int J Eng Technol 7(4.35):186–189 Safiei W, Rahman MM, Rusdan SA (2018) Experimental investigation of MQL optimum parameters in end milling of AA6061-T6 using Taguchi method. Int J Eng Technol 7(4.35):186–189
16.
go back to reference Najiha MS, Rahman MM, Yusoff AR (2013) Modeling of the end milling process for aluminum alloy AA6061T6 using HSS tool. Int J Autom Mech Eng 8:1140–1150 Najiha MS, Rahman MM, Yusoff AR (2013) Modeling of the end milling process for aluminum alloy AA6061T6 using HSS tool. Int J Autom Mech Eng 8:1140–1150
17.
go back to reference Tosun N, Huseyinoglu M (2010) Effect of MQL on surface roughness in milling of AA7075-T6. Mater Manuf Process 25:793–798CrossRef Tosun N, Huseyinoglu M (2010) Effect of MQL on surface roughness in milling of AA7075-T6. Mater Manuf Process 25:793–798CrossRef
18.
go back to reference Boswell B, Islam MN (2013) The challenge of adopting minimal quantities of lubrication for end milling aluminium. In: Yea G-C (ed) Lecture notes in electrical engineering, IAENG transactions on engineering technologies. Springer Science + Business Media Dordrecht, Australia Boswell B, Islam MN (2013) The challenge of adopting minimal quantities of lubrication for end milling aluminium. In: Yea G-C (ed) Lecture notes in electrical engineering, IAENG transactions on engineering technologies. Springer Science + Business Media Dordrecht, Australia
19.
go back to reference Boswell B, Voges E (2011) The effect of combined cold air and minimum liquid cooling on end milling. In: Ma M (ed) International conference on mechanical, industrial, and manufacturing engineering. Information Engineering Research Institute, Melbourne, Australia, pp 54–57 Boswell B, Voges E (2011) The effect of combined cold air and minimum liquid cooling on end milling. In: Ma M (ed) International conference on mechanical, industrial, and manufacturing engineering. Information Engineering Research Institute, Melbourne, Australia, pp 54–57
Metadata
Title
Experimental Investigation of Surface Roughness in End Milling of AA6061 Alloy with Flooded Cooling and Minimum Quantity Lubrication (MQL) Technique
Authors
D. Nathan
D. Elilraja
T. Prabhuram
S. Prathap Singh
Copyright Year
2021
Publisher
Springer Singapore
DOI
https://doi.org/10.1007/978-981-15-4745-4_58

Premium Partners