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Published in: Production Engineering 2/2019

27-11-2018 | Computer Aided Engineering

Fatigue analysis of rolled components considering transient cyclic material behaviour and residual stresses

Authors: David Kühne, Christina Guilleaume, Martha Seiler, Peter Hantschke, Franz Ellmer, Thomas Linse, Alexander Brosius, Markus Kästner

Published in: Production Engineering | Issue 2/2019

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Abstract

Forming processes generally lead to residual stresses. Compressive residual stresses can have a beneficial impact on the fatigue life of components, which is demonstrated here in terms of a skew-rolled hybrid shaft-hub connection. In order to set the basis for a systematic investigation of this effect, a strategy for the evaluation of the influence of residual stresses on the fatigue resistance of formed components is proposed. It involves the determination of the expectable residual stresses through a simulation of the forming process as well as a fatigue analysis. While state-of-the-art fatigue concepts assume unchanging cyclic material behaviour throughout the entire fatigue life of the component, this assumption is not adequate for residual stress-afflicted components. Hence, a generalization to transient cyclic material behaviour with an asymmetry in tension and compression is introduced.
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Metadata
Title
Fatigue analysis of rolled components considering transient cyclic material behaviour and residual stresses
Authors
David Kühne
Christina Guilleaume
Martha Seiler
Peter Hantschke
Franz Ellmer
Thomas Linse
Alexander Brosius
Markus Kästner
Publication date
27-11-2018
Publisher
Springer Berlin Heidelberg
Published in
Production Engineering / Issue 2/2019
Print ISSN: 0944-6524
Electronic ISSN: 1863-7353
DOI
https://doi.org/10.1007/s11740-018-0861-9

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