Skip to main content
Top

2022 | OriginalPaper | Chapter

8. Flexible Tube Rolling Bending

Authors : Chunmei Liu, Qiucheng Yang, Xiaohong Zheng, Haoqi Ni, Gui Wei, Qikang Zhao, Xunzhong Guo

Published in: Flexible Metal Forming Technologies

Publisher: Springer Nature Singapore

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The flexible roll forming technology can realize the integral forming of complex two-dimensional and three-dimensional shapes by changing the reduction and rotation speed of each pair of rollers. Based on the forming principles of plane roll bending and three-dimensional roll bending, this chapter respectively introduces the process system, roller design principles, and process analysis process of plane roll bending and three-dimensional roll bending. Finally, through finite element simulations and experiments, the influence of process parameters such as roller spacing, friction coefficient, roller speed, and forming pass on the quality of aluminum alloy square tube plane and three-dimensional roll-bending is studied respectively.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Lv MR, Zhang LH, He BY et al (2021) Experimental study on the cross-shear roll bending process. Int J Adv Manuf Tech 115(5–6):1487–1496CrossRef Lv MR, Zhang LH, He BY et al (2021) Experimental study on the cross-shear roll bending process. Int J Adv Manuf Tech 115(5–6):1487–1496CrossRef
2.
go back to reference Jia FV, Wang JS, Liu JW (2020) FEM analysis for asymmetric bending roll of roll process in four-high mill. MSF 976:151–155CrossRef Jia FV, Wang JS, Liu JW (2020) FEM analysis for asymmetric bending roll of roll process in four-high mill. MSF 976:151–155CrossRef
3.
go back to reference Roy C, Johan M (2021) Buckling and wrinkling of rectangular hollow sections curved in three-point-roll bending. Int J Adv Manuf Tech 112(7):2091–2107 Roy C, Johan M (2021) Buckling and wrinkling of rectangular hollow sections curved in three-point-roll bending. Int J Adv Manuf Tech 112(7):2091–2107
4.
go back to reference Wang Y, Zhu XQ, Wang Q (2019) Research on multi-roll roll forming process of thick plate. Int J Adv Manuf Tech 102(4):17–26CrossRef Wang Y, Zhu XQ, Wang Q (2019) Research on multi-roll roll forming process of thick plate. Int J Adv Manuf Tech 102(4):17–26CrossRef
5.
go back to reference Feng ZK, Champliaud H (2011) Modeling and simulation of asymmetrical three-roll bending process. Simul Model Pract Th 19(9):1913–1917CrossRef Feng ZK, Champliaud H (2011) Modeling and simulation of asymmetrical three-roll bending process. Simul Model Pract Th 19(9):1913–1917CrossRef
6.
go back to reference Li ZJ, Yang H, Li HW (2011) A new model for precision control of the radius in in-plane roll-bending of strip considering rolls and stand deflections. J Mater Process Tech 211(12):2072–2084CrossRef Li ZJ, Yang H, Li HW (2011) A new model for precision control of the radius in in-plane roll-bending of strip considering rolls and stand deflections. J Mater Process Tech 211(12):2072–2084CrossRef
7.
go back to reference Hu WL, Wang ZR (2001) Theoretical analysis and experimental study to support the development of a more valuable roll-bending process. Int J Mach Tool Manu 41(5):731–747CrossRef Hu WL, Wang ZR (2001) Theoretical analysis and experimental study to support the development of a more valuable roll-bending process. Int J Mach Tool Manu 41(5):731–747CrossRef
8.
go back to reference Li ZJ, Yang H, Li HW et al (2010) An accurate 3D-FE based radius prediction model for in-plane roll-bending of strip considering spread effects. Com Mat Sci 50(2):666–677CrossRef Li ZJ, Yang H, Li HW et al (2010) An accurate 3D-FE based radius prediction model for in-plane roll-bending of strip considering spread effects. Com Mat Sci 50(2):666–677CrossRef
9.
go back to reference Liu WY, Huang KD (2017) Research on the three-roll-push-bending forming rulesfor improving processing precision. Int J Adv Manuf Tech 90(4):763–773CrossRef Liu WY, Huang KD (2017) Research on the three-roll-push-bending forming rulesfor improving processing precision. Int J Adv Manuf Tech 90(4):763–773CrossRef
10.
go back to reference Zheng ZJ, Liu ZF (2021) The point-by-point design method and its applicable conditions for the reduction of variable-curvature profile roll bending. J Plast Eng 28(01):7–13 Zheng ZJ, Liu ZF (2021) The point-by-point design method and its applicable conditions for the reduction of variable-curvature profile roll bending. J Plast Eng 28(01):7–13
11.
go back to reference Chen L, Zhang XZ (2011) Numerical simulation of the forming process of large-scale marine plate rolling machine. Forging Technol 36(05):76–80 Chen L, Zhang XZ (2011) Numerical simulation of the forming process of large-scale marine plate rolling machine. Forging Technol 36(05):76–80
12.
go back to reference Wu K, Sun Y, Cao CP (2017) On simulation analysis of plate forming and deformation compensation technology of the side roll for four-roll plate bending machine. Proc Eng 207:1617–1622CrossRef Wu K, Sun Y, Cao CP (2017) On simulation analysis of plate forming and deformation compensation technology of the side roll for four-roll plate bending machine. Proc Eng 207:1617–1622CrossRef
13.
go back to reference Wei TH, Zhao YX, Song B (2013) The FE simulation research on roll bending process of complex sheet with padding assisted. AIP Conf Proc 1532(1):1066–1072CrossRef Wei TH, Zhao YX, Song B (2013) The FE simulation research on roll bending process of complex sheet with padding assisted. AIP Conf Proc 1532(1):1066–1072CrossRef
14.
go back to reference Ktari A, Antar Z, Haddar N, Elleuch K (2012) Modeling and computation of the three-roller bending process of steel sheets. J Mech Sci Technol 26:123–128CrossRef Ktari A, Antar Z, Haddar N, Elleuch K (2012) Modeling and computation of the three-roller bending process of steel sheets. J Mech Sci Technol 26:123–128CrossRef
15.
go back to reference Peng J, Li W, Wan M, Zhang C, Li J (2018) Investigation on three-roller cylindrical bending of 2060–T8 Al-Li alloy plate for aircraft fuselage skin components. Int J Mater Form 11:269–278CrossRef Peng J, Li W, Wan M, Zhang C, Li J (2018) Investigation on three-roller cylindrical bending of 2060–T8 Al-Li alloy plate for aircraft fuselage skin components. Int J Mater Form 11:269–278CrossRef
16.
go back to reference Zeng J, Liu Z, Champliaud H (2008) FEM dynamic simulation and analysis of the roll-bending process for forming a conical tube. J Mater Process Technol 198(1):330–343CrossRef Zeng J, Liu Z, Champliaud H (2008) FEM dynamic simulation and analysis of the roll-bending process for forming a conical tube. J Mater Process Technol 198(1):330–343CrossRef
17.
go back to reference Feng Z, Champliaud H, Dao TM (2009) Numerical study of non-kinematical conical bending with cylindrical rolls. Simul Model Pract Th 17:1710–1722CrossRef Feng Z, Champliaud H, Dao TM (2009) Numerical study of non-kinematical conical bending with cylindrical rolls. Simul Model Pract Th 17:1710–1722CrossRef
18.
go back to reference Wang K, Chen FL, Xu CY, Li S, Li B (2011) The formulation of the square-circle rolling process and the establishment of the mathematical model in the four-roller bending machine. Forging Equipment Manuf Technol 46(06):5660 Wang K, Chen FL, Xu CY, Li S, Li B (2011) The formulation of the square-circle rolling process and the establishment of the mathematical model in the four-roller bending machine. Forging Equipment Manuf Technol 46(06):5660
19.
go back to reference Li YY, Yan SJ, Xu LL (2010) Calculation of the process position of the rollers of the four-roller bending machine based on the digital model platform. Forging Technol 35(05):80–83 Li YY, Yan SJ, Xu LL (2010) Calculation of the process position of the rollers of the four-roller bending machine based on the digital model platform. Forging Technol 35(05):80–83
20.
go back to reference Lin YH, Li F, Zhang D (2002) Rigid pinch-type modeling of the multi-pass four-roll plate bending process. J Fudan Univ (Nat Sci) 41(5):495–500 Lin YH, Li F, Zhang D (2002) Rigid pinch-type modeling of the multi-pass four-roll plate bending process. J Fudan Univ (Nat Sci) 41(5):495–500
21.
go back to reference Tran HQ, Champliaud H, Feng Z et al (2013) Heat-assisted roll bending process dynamic simulation. Int J Model Simul 33(1):54–62 Tran HQ, Champliaud H, Feng Z et al (2013) Heat-assisted roll bending process dynamic simulation. Int J Model Simul 33(1):54–62
Metadata
Title
Flexible Tube Rolling Bending
Authors
Chunmei Liu
Qiucheng Yang
Xiaohong Zheng
Haoqi Ni
Gui Wei
Qikang Zhao
Xunzhong Guo
Copyright Year
2022
Publisher
Springer Nature Singapore
DOI
https://doi.org/10.1007/978-981-19-1348-8_8

Premium Partners