Top

Published in:

2020 | OriginalPaper | Chapter

5. Force and Thermal Variational Analysis by FE Approach on Dry Turning of Inconel 718

Authors : Bishal Das, Jibin T. Philip, Kore Mahesh, Basil Kuriachen

Published in: Advances in Simulation, Product Design and Development

Publisher: Springer Singapore

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

In the present work, dry turning process of Inconel 718 was simulated using DEFORM software. The Johnson–Cook fracture model was implemented in the FEM platform to develop and to analyse the 2D turning process model. The existing dire needs to reduce environmental pollution, and production costs have forced the manufacturers to limit the use of cutting fluids. In view of the above, the process was simulated at dry machining condition to investigate the influence of the two critical input factors: cutting speed (at 125, 300 and 475 m/min) and feed rate (at 0.05, 0.10 and 0.15 mm/rev). The variational analysis of the predicted machining responses, viz. cutting force, feed force, workpiece and tool interfacial temperature showed an incremental trend with time and cutting speed, respectively. The temperature simulation results were in agreeable concordance with the experimental results, from existing literature, with a maximum error of only 3.38%.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 340 Zeitschriften

aus folgenden Fachgebieten:

Bauwesen + Immobilien
Business IT + Informatik
Finance + Banking
Management + Führung
Marketing + Vertrieb
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

previous chapter Numerical Investigation on Single Point Incremental Forming (SPIF) of Tailor Welded Blanks (TWBs)

next chapter Experimental Investigation and Finite Element Modelling of Electrical Discharge Machining Using Hollow Electrodes and Injection Flushing

Hong, J.K., Park, J.H., Park, N.K., Eom, I.S., Kim, M.B., Kang, C.Y.: Microstructures and mechanical properties of Inconel 718 welds by CO₂ laser welding. J. Mater. Process. Technol. 201(1–3), 515–520 (2008). https://doi.org/10.1016/j.jmatprotec.2007.11.224CrossRef

Parida, A.K., Maity, K.: Effect of nose radius on forces, and process parameters in hot machining of Inconel 718 using finite element analysis. Eng. Sci. Technol. Int. J. 20(2), 687–693 (2017). https://doi.org/10.1016/j.jestch.2016.10.006CrossRef

Ramanujam, R., Venkatesan, K., Saxena, V., Joseph, P.: Modeling and optimization of cutting parameters in dry turning of Inconel 718 using coated Carbide Inserts. Procedia Mater. Sci. 5, 2550–2559 (2014)CrossRef

Coelho, R.T., Silva, L.R., Braghini Jr., A., Bezerra, A.A.: Some effects of cutting edge preparation and geometric modifications when turning INCONEL 718™ at high cutting speeds. J. Mater. Process. Technol. 148(1), 147–153 (2004). https://doi.org/10.1016/j.jmatprotec.2004.02.001CrossRef

Xue, C., Chen, W.: Adhering layer formation and its effect on the wear of coated carbide tools during turning of a nickel-based alloy. Wear 270(11–12), 895–902 (2011). https://doi.org/10.1016/j.wear.2011.02.018CrossRef

Pawade, R.S., Joshi, S.S.: Multi-objective optimization of surface roughness and cutting forces in high-speed turning of Inconel 718 using Taguchi grey relational analysis (TGRA). Int. J. Adv. Manuf. Technol. 56(1–4), 47–62 (2011). https://doi.org/10.1007/s00170-011-3183-zCrossRef

Kitagawa, T., Kubo, A., Maekawa, K.: Temperature and wear of cutting tools in high-speed machining of Inconel 718 and Ti6Al6V2Sn. Wear 202(2), 142–148 (1997). https://doi.org/10.1016/S0043-1648(96)07255-9CrossRef

Dudzinski, D., Devillez, A., Moufki, A., Larrouquere, D., Zerrouki, V., Vigneau, J.: A review of developments towards dry and high-speed machining of Inconel 718 alloy. Int. J. Mach. Tools Manuf 44(4), 439–456 (2004). https://doi.org/10.1016/S0890-6955(03)00159-7CrossRef

Kumar, S.M., Reddy, S.R., Vasu, V.: A 3D simulation and experimental study of cutting forces in turning of Inconel 718, ICEMS 2016 (2017)

10.

Coroni, D.A., Croitoru, S.M.: Prediction of cutting forces at 2D titanium machining. Procedia Eng. 69, 81–89 (2014). https://doi.org/10.1016/j.proeng.2014.02.206CrossRef

11.

Reddy, S.R., Kumar, M.S., Vasu, V.: Temperature study in turning Inconel-718: 3D simulation and experimentation. Mater. Today: Proc. 4(9), 9946–9950 (2017). https://doi.org/10.1016/j.matpr.2017.06.299CrossRef

12.

Uhlmann, E., von der Schulenburg, M.G., Zettier, R.: Finite element modeling and cutting simulation of Inconel 718. CIRP Ann. Manuf. Technol. 56(1), 61–64 (2007). https://doi.org/10.1016/j.cirp.2007.05.017CrossRef

13.

Pathak, B.N., Sahoo, K.L., Mishra, M.: Effect of machining parameters on cutting forces and surface roughness in Al-(1-2) Fe-1V-1Si alloys. Mater. Manuf. Processes 28(4), 463–469 (2013). https://doi.org/10.1080/10426914.2013.763952CrossRef

Title: Force and Thermal Variational Analysis by FE Approach on Dry Turning of Inconel 718
Authors: Bishal Das
Jibin T. Philip
Kore Mahesh
Basil Kuriachen
Publisher: Springer Singapore
Book: Advances in Simulation, Product Design and Development
Print ISBN: 978-981-329-486-8

Electronic ISBN: 978-981-329-487-5

Copyright Year: 2020
DOI: https://doi.org/10.1007/978-981-32-9487-5_5

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Springer Professional "Wirtschaft"

Premium Partners