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Published in: Advances in Manufacturing 1/2019

02-01-2019

Forming the transverse inner rib of a curved generatrix part through power spinning

Authors: Hong-Rui Zhang, Mei Zhan, Jing Guo, Xian-Xian Wang, Peng-Fei Gao, Fei Ma

Published in: Advances in Manufacturing | Issue 1/2019

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Abstract

How to form high-quality transverse inner ribs through power spinning is a key issue for complicated integrated curved generatrix parts with transverse inner ribs. In this study, the forming characteristics and laws during the power spinning process were investigated using a finite element simulation based on the orthogonal design method. The results show that the transverse inner rib distributes homogeneously along the circumferential direction but inhomogeneously along the generatrix direction. Depressions occur easily in the middle zone of the rib (MZR). The roller nose radius is the most significant parameter of the MZR underfill degree. A larger roller nose radius is helpful to decrease the MZR underfill degree. Furthermore, the preformed billet thickness also plays a vital role in the underfill degree of the front zone of the rib and the back zone of the rib, as well as the depression degree of the outer surface of the rib. By combining the rib-filling characteristics and laws, the optimized forming process window for obtaining high-quality inner ribs was obtained by regression analysis, thus laying a basis for improving the forming quality of curved generatrix parts with transverse inner ribs in power spinning.

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Metadata
Title
Forming the transverse inner rib of a curved generatrix part through power spinning
Authors
Hong-Rui Zhang
Mei Zhan
Jing Guo
Xian-Xian Wang
Peng-Fei Gao
Fei Ma
Publication date
02-01-2019
Publisher
Shanghai University
Published in
Advances in Manufacturing / Issue 1/2019
Print ISSN: 2095-3127
Electronic ISSN: 2195-3597
DOI
https://doi.org/10.1007/s40436-018-0241-x

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