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HyLife Project Aims to Make Hydrogen Infrastructure Safer

  • 31-12-2025
  • Hydrogen
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Fraunhofer IWM and the US institute NIST are jointly developing a prediction model for components. It is intended to help build the hydrogen economy.

Microautoclave test setup for mechanical in-situ testing of micro-samples in gaseous hydrogen. Quasi-static tensile tests and fatigue tests can be performed at hydrogen gas pressures of up to 5 MPa (50 bar).


The Fraunhofer Institute for Mechanics of Materials (IWM) and the US National Institute of Standards and Technology (NIST) have launched a research project aimed at significantly accelerating the qualification of components for hydrogen applications.

The “HyLife” project is developing a physics-based prediction model for the service life of materials in contact with hydrogen. The goal is to shorten the previously time-consuming testing procedures and also to increase the safety of hydrogen infrastructures.

Precise Predictions

The researchers are relying on micro-sampling techniques and high-throughput fatigue testing to accurately predict damage to materials. The model is to be incorporated into international standards such as ASME B31.12 and ISO 11114-4 in the future, thereby accelerating the development of the hydrogen economy.

The project addresses a key challenge facing the industry: hydrogen can alter the microstructure of steels and lead to cracking. Current testing methods are time-consuming and expensive, which delays the introduction of new materials.

This is a partly automated translation of this german article.

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    Image Credits
    Microautoclave test setup/© Kai Wudtke | Fraunhofer IWM, in-adhesives, MKVS, Ecoclean/© Ecoclean, Hellmich GmbH/© Hellmich GmbH, Krahn Ceramics/© Krahn Ceramics, Kisling AG/© Kisling AG, ECHTERHAGE HOLDING GMBH&CO.KG - VSE, Schenker Hydraulik AG/© Schenker Hydraulik AG