Skip to main content
Top
Published in: Journal of Materials Engineering and Performance 12/2016

13-10-2016

Improvement in Joint Strength of Spray-Deposited Al-Zn-Mg-Cu Alloy in Underwater Friction Stir Welding by Altered Temperature of Cooling Water

Authors: Haimei Liang, Keng Yan, Qingzhao Wang, Yong Zhao, Chuan Liu, Hao Zhang

Published in: Journal of Materials Engineering and Performance | Issue 12/2016

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

We improved the joint properties of spray-deposited Al-Zn-Mg-Cu alloy during underwater friction stir welding at cooling media temperatures of 8.6, 24.8 and 58.6 °C, respectively. The joint welded at high temperature (58.6 °C) showed a high tensile strength (467.18 MPa) and improved elongation. Its thermal cycle indicates preheating and slow cooling, which created a mild and uniform temperature gradient on both sides of the joint. DSC, SEM and EDS, and XRD analyses indicate that high-temperature cooling medium facilitated re-dissolution of the strengthening phases in the matrix, to strengthen the joint. Al32(Mg,Zn)49 exhibited a semi-coherent structure with matrix detected in the joint welded in a high-temperature medium. The high-temperature cooling medium is most efficient for joint optimization.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference F. Wang, B.Q. Xiong, Y.G. Zhang, H.W. Liu, and X.Q. He, Microstructural development of spray-deposited Al-Zn-Mg-Cu alloy during subsequent processing, Alloys Compd., 2009, 477, p 616–621CrossRef F. Wang, B.Q. Xiong, Y.G. Zhang, H.W. Liu, and X.Q. He, Microstructural development of spray-deposited Al-Zn-Mg-Cu alloy during subsequent processing, Alloys Compd., 2009, 477, p 616–621CrossRef
2.
go back to reference M.M. Sharma, M.F. Amateau, and T.J. Eden, Aging response of Al-Zn-Mg-Cu spray formed alloys and their metal matrix composites, Mater. Sci. Eng. A, 2006, 424, p 87–96CrossRef M.M. Sharma, M.F. Amateau, and T.J. Eden, Aging response of Al-Zn-Mg-Cu spray formed alloys and their metal matrix composites, Mater. Sci. Eng. A, 2006, 424, p 87–96CrossRef
3.
go back to reference V. Balasubramanian, V. Ravisankar, and G.M. Reddy, Effect of pulsed current welding on fatigue behaviour of high strength aluminium alloy joints, Mater. Des., 2008, 29, p 492–500CrossRef V. Balasubramanian, V. Ravisankar, and G.M. Reddy, Effect of pulsed current welding on fatigue behaviour of high strength aluminium alloy joints, Mater. Des., 2008, 29, p 492–500CrossRef
4.
go back to reference M.M. Sharma, M.F. Amateau, and T.J. Eden, Mesoscopic structure control of spray formed high strength Al-Zn-Mg-Cu alloys, Acta Mater., 2005, 53, p 2919–2924CrossRef M.M. Sharma, M.F. Amateau, and T.J. Eden, Mesoscopic structure control of spray formed high strength Al-Zn-Mg-Cu alloys, Acta Mater., 2005, 53, p 2919–2924CrossRef
5.
go back to reference D. Sakurada, K. Katoh, and H. Tokisue, Underwater friction welding of 6061 aluminum alloy, J. Jap. Ins. Light Metals., 2002, 52, p 2–6CrossRef D. Sakurada, K. Katoh, and H. Tokisue, Underwater friction welding of 6061 aluminum alloy, J. Jap. Ins. Light Metals., 2002, 52, p 2–6CrossRef
6.
go back to reference T. Bloodworth, On the immersed friction stir welding of AA6061-T6: a metallurgic and mechanical comparison to friction stir welding, Thesis for the degree of master of science in mechanical engineering, Nashville, Tennessee, 2009 T. Bloodworth, On the immersed friction stir welding of AA6061-T6: a metallurgic and mechanical comparison to friction stir welding, Thesis for the degree of master of science in mechanical engineering, Nashville, Tennessee, 2009
7.
go back to reference L. Fratini, G. Buffa, and R. Shivpuri, Mechanical and metallurgical effects of in process cooling during friction stir welding of AA7075-T6 butt joints, Acta Mater., 2010, 58, p 2056–2067CrossRef L. Fratini, G. Buffa, and R. Shivpuri, Mechanical and metallurgical effects of in process cooling during friction stir welding of AA7075-T6 butt joints, Acta Mater., 2010, 58, p 2056–2067CrossRef
8.
go back to reference Y. Zhao, Q.Z. Wang, H.B. Chen, and K. Yan, Microstructure and mechanical properties of spray formed 7055 aluminum alloy by underwater friction stir welding, Mater. Des., 2014, 56, p 725–730CrossRef Y. Zhao, Q.Z. Wang, H.B. Chen, and K. Yan, Microstructure and mechanical properties of spray formed 7055 aluminum alloy by underwater friction stir welding, Mater. Des., 2014, 56, p 725–730CrossRef
9.
go back to reference Q.Z. Wang, Y. Zhao, K. Yan, and S. Lu, Corrosion behavior of spray formed 7055 aluminum alloy joint welded by underwater friction stir weld, Mater. Des., 2015, 68, p 97–103CrossRef Q.Z. Wang, Y. Zhao, K. Yan, and S. Lu, Corrosion behavior of spray formed 7055 aluminum alloy joint welded by underwater friction stir weld, Mater. Des., 2015, 68, p 97–103CrossRef
10.
go back to reference H.J. Zhang, H.J. Liu, and L. Yu, Microstructure and mechanical properties as a function of rotation speed in underwater friction stir welded aluminum alloy joints, Mater. Des., 2011, 32, p 4402–4407CrossRef H.J. Zhang, H.J. Liu, and L. Yu, Microstructure and mechanical properties as a function of rotation speed in underwater friction stir welded aluminum alloy joints, Mater. Des., 2011, 32, p 4402–4407CrossRef
11.
go back to reference R.M.C. Ratnayake and V.A. Brevik, Experimental investigation of underwater stud friction stir welding parameters, Mater. Manuf. Process, 2014, 29, p 1219–1225CrossRef R.M.C. Ratnayake and V.A. Brevik, Experimental investigation of underwater stud friction stir welding parameters, Mater. Manuf. Process, 2014, 29, p 1219–1225CrossRef
12.
go back to reference H. Papahn, P. Bahemmat, M. Haghpanahi, and C. Sommitsch, Study on governing parameters of thermal history during underwater friction stir welding, Int. J. Adv. Manuf. Tech., 2015, 78, p 1101–1111CrossRef H. Papahn, P. Bahemmat, M. Haghpanahi, and C. Sommitsch, Study on governing parameters of thermal history during underwater friction stir welding, Int. J. Adv. Manuf. Tech., 2015, 78, p 1101–1111CrossRef
13.
go back to reference F. Zhang, X.K. Su, Z.Y. Chen, and Z.R. Nie, Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of a super high strength Al-Zn-Mg-Cu aluminum alloy, Mater. Des., 2015, 67, p 483–491CrossRef F. Zhang, X.K. Su, Z.Y. Chen, and Z.R. Nie, Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of a super high strength Al-Zn-Mg-Cu aluminum alloy, Mater. Des., 2015, 67, p 483–491CrossRef
14.
go back to reference S. Benavides, Y. Li, L.E. Murr, D. Brown, and J.C. McClure, Low-temperature friction-stir welding of 2024 aluminum, Scr. Mater., 1999, 41, p 809–815CrossRef S. Benavides, Y. Li, L.E. Murr, D. Brown, and J.C. McClure, Low-temperature friction-stir welding of 2024 aluminum, Scr. Mater., 1999, 41, p 809–815CrossRef
15.
go back to reference M.A. Mofid, A. Abdollah-Zadeh, F.M. Ghaini, and C.H. Gür, Submerged friction-stir welding (SFSW) underwater and under liquid nitrogen: an improved method to join Al alloys to Mg alloys, Metall. Mater. Trans. A, 2012, 43, p 5106–5114CrossRef M.A. Mofid, A. Abdollah-Zadeh, F.M. Ghaini, and C.H. Gür, Submerged friction-stir welding (SFSW) underwater and under liquid nitrogen: an improved method to join Al alloys to Mg alloys, Metall. Mater. Trans. A, 2012, 43, p 5106–5114CrossRef
16.
go back to reference Q.Z. Wang, Z.X. Zhao, Y. Zhao, K. Yan, and H. Zhang, The adjustment strategy of welding parameters for spray formed 7055 aluminum alloy underwater friction stir welding joint, Mater. Des., 2015, 88, p 1366–1376 Q.Z. Wang, Z.X. Zhao, Y. Zhao, K. Yan, and H. Zhang, The adjustment strategy of welding parameters for spray formed 7055 aluminum alloy underwater friction stir welding joint, Mater. Des., 2015, 88, p 1366–1376
17.
go back to reference R. Mlshra and Z.Y. Mas, Friction stir welding and processing, Mater. Sci. Eng. R, 2005, 50, p 1–78CrossRef R. Mlshra and Z.Y. Mas, Friction stir welding and processing, Mater. Sci. Eng. R, 2005, 50, p 1–78CrossRef
18.
go back to reference P.L. Threadgill, A.J. Leonard, H.R. Shercliff, and P.J. Withers, Friction stir welding of aluminum alloys, Int. Mater. Rev., 2009, 54, p 49–93CrossRef P.L. Threadgill, A.J. Leonard, H.R. Shercliff, and P.J. Withers, Friction stir welding of aluminum alloys, Int. Mater. Rev., 2009, 54, p 49–93CrossRef
19.
go back to reference B. Bokhonov, HRTEM study of milling induced phase transition and quasicrystalline formation in Mg32(Al, Zn)49 cubic Frank-Kasper phase, J. Non-Cryst. Solids, 1993, 153–154, p 606–610CrossRef B. Bokhonov, HRTEM study of milling induced phase transition and quasicrystalline formation in Mg32(Al, Zn)49 cubic Frank-Kasper phase, J. Non-Cryst. Solids, 1993, 153–154, p 606–610CrossRef
20.
go back to reference R. Banerjee, R.T. Savalia, N. Prabhu, D. Prakash, U.D. Kulkarni, and G.K. Dey, Formation of metastable phases in rapidly solidified Mg32(AlxZn1 − x)49 alloys, Scr. Metall. et Mater., 1994, 31, p 583–588CrossRef R. Banerjee, R.T. Savalia, N. Prabhu, D. Prakash, U.D. Kulkarni, and G.K. Dey, Formation of metastable phases in rapidly solidified Mg32(AlxZn1 − x)49 alloys, Scr. Metall. et Mater., 1994, 31, p 583–588CrossRef
Metadata
Title
Improvement in Joint Strength of Spray-Deposited Al-Zn-Mg-Cu Alloy in Underwater Friction Stir Welding by Altered Temperature of Cooling Water
Authors
Haimei Liang
Keng Yan
Qingzhao Wang
Yong Zhao
Chuan Liu
Hao Zhang
Publication date
13-10-2016
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 12/2016
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-016-2383-y

Other articles of this Issue 12/2016

Journal of Materials Engineering and Performance 12/2016 Go to the issue

Premium Partners