Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Journal of Materials Engineering and Performance
Published in: Journal of Materials Engineering and Performance 3/2022

11-11-2021

Improvement in Wear Resistance Performance of CuAl8Fe3 Single-Phase Aluminum Bronze via Slide Diamond Burnishing

Authors: G. V. Duncheva, J. T. Maximov, A. P. Anchev, V. P. Dunchev, Ya. B. Argirov

Published in: Journal of Materials Engineering and Performance | Issue 3/2022

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Single-phase CuAl8Fe3 aluminum bronze is preferred material for many applications requiring good strength and high corrosion and wear resistance. Due to its lower aluminum content (below 8.5%), this alloy cannot be subjected to heat treatment. The effect of diamond burnishing (DB) on wear resistance performance of this bronze was studied via wear tests under boundary lubrication and dry friction conditions. Three groups of specimens were tested, each subjected to different finishing process: fine turning, DB with one pass and DB with six passes. The DB process with six passes provided the highest wear resistance under the condition of boundary lubrication friction and increased the wear resistance 5.1 times more than fine turning. DB with one pass resulted in the highest wear resistance under the dry friction condition and increased the wear resistance 1.75 times more than fine turning. It was established that the geometrical characteristics of surface texture are dominant under the condition of boundary lubrication friction. Conversely, the physical-mechanical characteristics of the surface layer dominate when the wear is under condition of dry friction. It was found that in addition to the known positive effects, DB provides suitable surface texture to improve the lubrication between the contact surfaces.
previous article Effect of Tool-Workpiece Relative Position on Microstructure and Mechanical Properties of Al-Cu Dissimilar Friction Stir Weld
next article Gas Blow Forming of Nanocrystalline Ni Foil Assisted by Two-Dimensional Pulse Current

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
ASME B46.1-2009, Surface Texture (Surface Roughness, Waviness, and Lay), An American National Standard, 2009.
2.
W.P. Dong, P.J. Sullivan and K.J. Stout, Comprehensive Study of Parameters for Characterizing Three-Dimensional Surface Topography—III: Parameters for Characterizing Amplitude and Some Functional Properties, Wear, 1994, 178, p 29–43. CrossRef
3.
M. Sedlacek, B. Podgornik and J. Vizintin, Correlation Between Standard Roughness Parameters Skewness and Kurtosis And Tribological Behaviour of Contact Surface, Tribol. Int., 2012, 48, p 102–112. CrossRef
4.
B. Podgornik and J. Jerina, Surface Topography Effect on Galling Resistance of Coated and Uncoated Tool Steel, Surf. Coat Technol., 2012, 206, p 2792–2800. CrossRef
5.
X. Shi, L. Wang and F. Qin, Relative Fatigue Life Prediction of High-Speed and Heavy-Load Ball Bearing Based on Surface Texture, Tribol. Int., 2016, 101, p 364–374. CrossRef
6.
B.K. Prasad, Sliding Wear Response of a Bronze Bushing: Influence of Applied Load and Test Environment, J. Mater. Eng. Perform., 2012, 21, p 2155–2164. CrossRef
7.
B.S. Ajay Vardhaman, M. Amarnath, J. Ramkumar and P.K. Rai, Experimental Investigations to Enhance the Tribological Performance of Engine Oil by Using Nano-boric Acid and Functionalized Multiwalled Carbon Nanotubes: A Comparative Study to Assess Wear in Bronze Alloy, J. Mater. Eng. Perform., 2018, 27, p 2782–2795. CrossRef
8.
Q. Ahsan, A.S.M.A. Haseeb, E. Haque and J.P. Celis, Wear Failure of a Leaded Bronze Bearing: Correlation Between Plant Experience and Laboratory Wear Test Data, J. Mater. Eng. Perform., 2003, 12, p 304–311. CrossRef
9.
J.P. Pandey and B.K. Prasad, Sliding Wear Response of a Leadedtin Bronze: Influence of the Counterface Material Characteristics, J. Mater. Eng. Perform., 1998, 7, p 122–129. CrossRef
10.
M. Korzynski, Slide Diamond Burnishing, in Nonconventional Finishing Technologies, ed. by M. Korzynski (Polish Scientific Publishers PWN, Warsaw, 2013).
11.
J.T. Maximov, G.V. Duncheva, A.P. Anchev and M.D. Ichkova, Slide Burnishing—Review and Prospects, J. Adv. Manuf. Technol., 2019, 104, p 785–801. CrossRef
12.
J.T. Maximov, G.V. Duncheva, A.P. Anchev and V.P. Dunchev, Slide Burnishing Versus Deep Rolling—a Comparative Analysis, J. Adv. Manuf. Technol., 2020, 110, p 1923–1939. CrossRef
13.
H. Luo, J. Liu, L. Wang and Q. Zhong, Study of the Mechanism of the Burnishing Process with Cylindrical Polycrystalline Diamond Tools, J. Mater. Process. Technol., 2006, 180(1–3), p 9–16. CrossRef
14.
H. Luo, J. Liu, L. Wang and Q. Zhong, The Effect of Burnishing Parameters on Burnishing Force and Surface Microhardness, Int. J. Adv. Manuf. Technol., 2006, 28(7–8), p 707–713. CrossRef
15.
H. Luo, J. Liu and Q. Zhong, Investigation of the Burnishing Process with PCD Tool on Non-ferrous Metals, Int. J. Adv. Manuf. Technol., 2005, 25(5–6), p 454–459. CrossRef
16.
C. Pang, H. Luo, Z. Zhang and Y. Ma, Precipitation Behavior and Grain Refinement of Burnishing Al–Zn–Mg Alloy, Progr. Nat. Sci. Mater. Int., 2018, 28, p 54–59. CrossRef
17.
M. Szutkowska, D. Tobola and K. Czechowski, Burnishing of Aluminium Alloy Surface Using Diamond Matrix Composite Tools, Key Eng. Mater, 2015, 641, p 39–46. CrossRef
18.
H. Tanaka, W. Ishii and K. Yanagi, Optimal Burnishing Conditions And Mechanical Properties of Surface Layer by Surface Modification Effect Induced of Applying Burnishing Process to Stainless Steel and Aluminum Alloy, J. Jpn. Soc. Technol. Plast, 2011, 52(605), p 726–730. ((in Japanese))CrossRef
19.
R. Teimouri, S. Amini and A.B. Bami, Evaluation of Optimized Surface Properties and Residual Stress in Ultrasonic Assisted Ball Burnishing of AA6061-T6, Measurement, 2018, 116, p 129–139. CrossRef
20.
21.
X. Yu and L. Wang, Effect of Various Parameters on the Surface Roughness of an Aluminium Alloy Burnished with a Spherical Surfaced Polycrystalline Diamond Tool, Int. J. Mach. Tools Manuf., 1999, 39(3), p 459–469. CrossRef
22.
U. Esme, Use of Grey Based Taguchi Method in Ball Burnishing Process for the Optimization of Surface Burnishing and Microhardness of AA7075 Aluminium Alloy, Mater. Technol., 2010, 44, p 129–135.
23.
F. Gharbi, S. Sghaier, H. Hamdi and T. Benameur, Ductility Improvement of Aluminum 1050A Rolled Sheet by a Newly Designed Ball Burnishing Tool Device, Int. J. Adv. Manuf. Technol., 2012, 60(1–4), p p87-99. CrossRef
24.
J.T. Maximov, A.P. Anchev, G.V. Duncheva, N. Ganev and K.F. Selimov, Influence of the Process Parameters on the surface Roughness, Micro-hardness, and Residual Stresses in Slide Burnishing of High-strength Aluminum Alloys, J. Braz. Soc. Mech. Sci. Eng., 2017, 39(8), p 3067–3078. CrossRef
25.
J.T. Maximov, A.P. Anchev, V.P. Dunchev, N. Ganev, G.V. Duncheva and K.F. Selimov, Effect of Slide Burnishing Basic Parameters on Fatigue Performance of 2024-T3 High-strength Aluminium Alloy, Fatigue Fract. Eng. Mater. Struct., 2017, 40(11), p 1893–1904. CrossRef
26.
J.T. Maximov, A.P. Anchev, G.V. Duncheva, N. Ganev, K.F. Selimov and V.P. Dunchev, Impact of Slide Diamond Burnishing Additional Parameters on Fatigue Behaviour of 2024-T3 Al Alloy, Fatigue Fract. Eng. Mater. Struct., 2019, 42(1), p 363–373. CrossRef
27.
K. Czechowski and D. Tobola, Slide Finishing Burnishing of Metal Alloys and Metal Matrix Composites, Mechanik NR, 2017, 7, p 1–3.
28.
A. Nestler and A. Schubert, Effect of Machining Parameters on Surface Properties in Slide Diamond Burnishing of Aluminium Matrix Composites, Mater. Today Proc., 2015, 2S, p S156–S161. CrossRef
29.
P. Bednarski, D. Bialo, W. Brostow, K. Czechowski, W. Polowski, P. Rusek and D. Tobola, Improvement of Tribological Properties of Matrix Composites by Means of Slide Burnishing, Mater. Sci., 2013, 19(4), p 367–372.
30.
D. He, B. Wang, J. Zhang, S. Liao and W.J. Deng, Investigation of Interference Effect on the Burnishing Process, Int. J. Adv. Manuf. Technol., 2018, 95, p 1–10. CrossRef
31.
M. Korzynski and T. Zarski, Slide Diamond Burnishing Influence on Surface Stereometric Structure of AZ91 Alloy, Surf. Coat. Technol., 2016, 307, p 590–595. CrossRef
32.
B.B. Buldum and S.C. Cagan, Study of Ball Burnishing Process on the Surface Roughness and Microhardness of AZ91D Alloy, Exp. Tech., 2018, 42(2), p 233–241. CrossRef
33.
M. Okada, S. Terada, T. Miura, Y. Iwai, T. Takazawa, Y. Kataoka, T. Kihara and M. Otsu, Fundamental Burnishing Characteristics of Ni-based Alloy Using Coated Carbide Tool, Proc. Manuf., 2018, 15, p 1278–1283.
34.
F.J. Shiou and Q.N. Banh, Development of an Innovative Small Ball-Burnishing Tool Embedded with a Load Cell, Int. J. Adv. Manuf. Technol., 2016, 87(1–4), p 31–41. CrossRef
35.
N. Wannaprawat, A. Subhakom and S. Suranuntchai, Effects of Temperature and Strain Rate During Hot Compression of Manganese Aluminum Bronze. International Conference on Innovative Material Science and Technology (IMST) 2016, p. 346–352
36.
E. Khoroshko, A. Filippov, S. Tarasov, N. Shamarin, E. Moskvichev, S. Fortuna, D. Lychagin and E. Kolubaev, Strength and Ductility Improvement Through Thermomechanical Treatment of Wire-Feed Electron Beam Additive Manufactured Low Stacking Fault Energy (SFE) Aluminum Bronze, Metals, 2020, 10, p 1568. https://​doi.​org/​10.​3390/​met10121568CrossRef
37.
C. Wang, C. Jiang, Z. Chai, M. Chen, L. Wang and V. Ji, Estimation of Microstructure and Corrosion Properties of Peened Nickel Aluminum Bronze, Surf. Coat. Technol., 2017, 313, p 136–142. CrossRef
38.
S. Thapliyal and D.K. Dwivedi, Microstructure Evolution and Tribological Behavior of the Solid Lubricant Based Surface Composite of Cast Nickel Aluminum Bronze Developed by Friction Stir Processing, J. Mater. Process. Technol., 2016, 238, p 30–38. CrossRef
39.
40.
J. Zhang and Z.J. Pei, Characterization Methods for Surface Integrity, in Surface Integrity in Mashining, ed. by J. Paulo, (Springer, Verlag London Limited, 2010) e-ISBN 978-1-84-882-974-2.
41.
W. Grzesik, J. Rech and K. Zak, High-precision Finishing Hard Steel Surfaces Using Cutting, Abrasive and Burnishing Operations, Procedia Manuf., 2015, 1, p 619–627. CrossRef
42.
S. Hu, N. Brunetiere, W. Huang, X. Liu and Y. Wang, Continuous Separating Method for Characterizing and Reconstructing bi-Gaussian Stratified Surfaces, Tribol. Int., 2016, 102, p 454–462. CrossRef
43.
X. Shi, L. Wang and F. Qin, Relative Fatigue Life Prediction of High-Speed and Heavy-Load Ball Bearing Based on Surface Texture, Tribol. Int., 2016, 102, p 364–374. CrossRef
Metadata
Title
Improvement in Wear Resistance Performance of CuAl8Fe3 Single-Phase Aluminum Bronze via Slide Diamond Burnishing
Authors
G. V. Duncheva
J. T. Maximov
A. P. Anchev
V. P. Dunchev
Ya. B. Argirov
Publication date
11-11-2021
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 3/2022
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-021-06389-6

Other articles of this Issue 3/2022

Journal of Materials Engineering and Performance 3/2022 Go to the issue

OriginalPaper

Investigation on Microstructure and Dry Sliding Wear Behavior of a Novel Fe-Cr-B-C-Al-Si-Mn Composite Coatings on 2Cr13 Steel by Laser Cladding

OriginalPaper

Evolution of Subgrains, Dislocations, and Mechanical Properties in a 2524Al Alloy during High-Strain Rate Rolling

Correction

Correction to: The Assembly of Silicalite-1 Layer on Open Cell Aluminum Foam and Its Corrosion Resistance

OriginalPaper

Performance of Vibration-Assisted Laser Welded Joints Based on Orthogonal Experiment Design

OriginalPaper

Influence of Nb Addition on Sliding Wear Behavior of 25 Cr 7 Ni Cast Austenitic-Ferritic Steel

OriginalPaper

Effect of Laser Spot Size, Scanning Strategy, Scanning Speed, and Laser Power on Microstructure and Mechanical Behavior of 316L Stainless Steel Fabricated via Selective Laser Melting

Premium Partners

    Image Credits