Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Published in:
Ab Initio Molecular Dynamics Study on the Dissolution of Interfacial Iron Oxides in Hot Compressive Bonding Combined with Experiments Read chapter Read first chapter

2019 | OriginalPaper | Chapter

Investigation of Friction and Adhesion Behavior of Textured Workpieces and Coated Tools Under Dry Tribological Contact

Authors : Rafael Hild, Robby Mannens, Daniel Trauth, Patrick Mattfeld, Thomas Bergs, Dennis C. Hoffmann, Nathan C. Kruppe, Tobias Brögelmann, Kirsten Bobzin

Published in: TMS 2019 148th Annual Meeting & Exhibition Supplemental Proceedings

Publisher: Springer International Publishing

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Processes in cold forming are accompanied by high process loads, which are reduced by means of lubricants. Lubricants are ecologically and economically questionable and increasingly restricted by legislation. In a current research project, the substitution of lubricants by coatings for tools and texturing of workpieces in a full forward extrusion process is investigated. Exact friction values of combinations of texturing and coating are necessary to investigate the process numerically and experimentally. For solid forming, the ring compression test has proven to be a valid analogy test for determining the friction factor. In this paper, the latest investigations concerning the dry tribological contact of coated and uncoated tools with different textured workpiece surfaces are shown in the ring compression test. The flow and adhesion behavior of the active partners under loads of cold forming are investigated. Furthermore, the friction factor for numerical investigations of full forward extrusion process is determined.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
previous chapter Friction Conditions on Deep-Drawing Tool Radii When Using Volatile Media as Lubrication Substitute
next chapter Effects of Emissivity on Combustion Behavior of Energetic Materials
Literature
1.
Bay N, Azushima A, Groche P, Ishibashi I, Merklein M, Morishita M, Nakamura T, Schmid S, Yoshida M (2010) Environmentally benign tribo-systems for metal forming. Ann CIRP 59(2):760–780CrossRef
2.
Vollertsen F, Schmidt F (2014) Dry metal forming: definition, chances and challenges. Int J Precis Eng Manuf Green Technol 1/1:59–62CrossRef
3.
Vollertsen F, Schmidt F (2014) Dry metal forming: definition, chances and challenges. Int J Precis Eng Manuf Green Technol 1(1):59–62CrossRef
4.
Müller K (2003) Praktische Oberflächentechnik – Vorbehandeln – beschichten – Beschichtungsfehler – Umweltschutz; JOT Fachbuch
5.
Teller M, Bambach M, Hirt G (2015) A compression-torsion-wear-test achieving contact pressures of up to eight times the initial flow stress of soft aluminium. CIRP Ann Manuf Technol 64:280–292CrossRef
6.
Teller M, Bambach M, Hirt G, Ross I, Temmler A, Poprawe R, Bolvardi H, Prünte S, Schneider JM (2015) Investigation of the suitability of surface treatments for dry cold extrusion process-oriented tribological testing. Key Eng Mater 651–653:473–479CrossRef
7.
Murakawa M, Koga N, Kumagai T (1995) Deep-drawing of aluminum sheets without lubricant by use of diamond-like carbon coated dies. Surf Coat Techol 76:553–558CrossRef
8.
Murakawa M, Takeuchi S (2003) Evaluation of tribological properties of DLC films used in sheet forming of aluminum sheet. Surf Coat Techol 163:561–565CrossRef
9.
Osakada K, Matsumoto R (2000) Fundamental study of dry metal forming with coated tools. CIRP Ann Manuf Technol 49(1):161–164CrossRef
10.
Kataoka S, Motoi A (2005) Improvement in DLC thin film adhesion and its application to dry deep drawing. J Jpn Soc Technol Plast 46(532):412–416
11.
Tamaoki K, Kataoka S (2008) Study of deep drawing using diamond coated tools. J Mater Test Res Assoc Jpn 53(4):247–253
12.
Tamaoki K, Kataoka S, Minamoto K (2007) Dry deep-drawing with use of electroconductive ceramic tools. Proc Int Conf Trib Manuf Pro (2007) 175–179
13.
14.
Burghoff M (1967) Über die Ermittlung des Reibwertes für Verfahren der Massivumformung durch den Ringstauchversuch. Industrie-Anzeiger Werkzeugmaschine und Fertigungstechnik
15.
Doege E, Behrens B-A (2010) Handbuch Umformtechnik. Springer, Berlin Heidelberg, Berlin, HeidelbergCrossRef
16.
Sofuoglu H, Hasan G, Rasty J (2001) Determination of friction coefficient by employing the ring compression test. Trans ASME
17.
Deghan M, Fathallah Q, Gerdooei M, Doai J (2013) Analysis of ring compression test for determination of friction circumstances in forging process. Appl Mech Mater 249–250:663–666
18.
Bay N, Petersen SB, Martins PAF (1998) An alternative ring-test geometry for the evaluation of friction under low normal pressure. J Mater Process Technol 79:14–24CrossRef
19.
Mattfeld P (2014) Tribologie der zinkphosphatfreien Kaltmassivumformung. Dissertation
20.
Groche P, Stahlmann J, Hartel J, Köhler M (2009) Hydrodynamic effects of macroscopic deterministic surface structures in cold forging processes. Tribol Int 42CrossRef
21.
Klocke F, Trauth D, Schongen F, Shirobokov A (2014) Analysis of friction between stainless steel sheets and machined hammer peened structured tool surfaces. Prod Eng Res Dev 8:263–272CrossRef
22.
Bobzin K, Brögelmann T, Bastürk S, Klocke F, Mattfeld P, Trauth D (2015) Development of an insitu plasma treatment of X155CrMoV12 for a (Cr, Al)N PVD tool coating for dry metal forming in cold forging. Dry Metal Form Open Access J 1(1):57–62
23.
Bobzin K, Brögelmann NC, Bastürk S, Klocke F, Mattfeld P, Trauth D (2015) Tribological behavior of (Cr1-xAlx)N/WSy PVD tool coatings for the application in dry cold forging of steel. Dry Metal Form Open Access J 1(1):152–158
24.
Trauth D, Hild R, Mattfeld P, Bastürk S, Brögelmann T, Bobzin K, Klocke F (2016) Advances in dry metal forming of low alloyed steels for cold forging using a (Cr,Al)N tool coating and surface structures on workpieces. In: Proceedings of the 12th international conference a coatings in manufacturing engineering, Hannover, Germany, 31 March–1 April 2016
25.
Bobzin K, Kruppe NC, Arghavani M, Hoffmann DC, Klocke F, Mattfeld P, Trauth D, Hild R (2017) Mechanical and tribological characterization of self-lubricating (Cr1-xAlx)N coatings for deposition on complex-shaped forging tools. Mechanical and tribological characterization of self-lubricating (Cr1-xAlx)N coatings for deposition on complex-shaped forging tools. Dry Metal Form Open Access J 3:81–89
26.
Bobzin K, Kruppe NC, Arghavani M, Hoffmann DC, Klocke F, Mattfeld P, Trauth D, Hild R (2018) Einfluss von Oberflächenstrukturierungen auf die Stempelkraft beim Vollvorwärtsfließpressen von 16MnCr5. Dry Metal Form Open Access J (4):25–30
Metadata
Title
Investigation of Friction and Adhesion Behavior of Textured Workpieces and Coated Tools Under Dry Tribological Contact
Authors
Rafael Hild
Robby Mannens
Daniel Trauth
Patrick Mattfeld
Thomas Bergs
Dennis C. Hoffmann
Nathan C. Kruppe
Tobias Brögelmann
Kirsten Bobzin
Copyright Year
2019
Book
TMS 2019 148th Annual Meeting & Exhibition Supplemental Proceedings

Print ISBN: 978-3-030-05860-9

Electronic ISBN: 978-3-030-05861-6

Copyright Year: 2019

DOI
https://doi.org/10.1007/978-3-030-05861-6_151

Premium Partners

    Image Credits