Investigation on effects of waste glass powder reinforced HDPE composites for sustainability

The current study explores the fabrication of 3D printing filament using waste glass powder (WGP) and high-density polyethylene (HDPE) thermoplastic aiming to enhance the mechanical properties and sustainability of the composite material. The matrix and filler were blended in varying weight ratios (HDPE: WGP) of 100:0, 95:5, 90:10, 85:15, and 80:20 to prepare a raw material for filament extrusion. The filament of diameter 1.65 ± 0.05 mm diameter was extruded. Thereafter, a chemical and thermo-mechanical characterization of extruded filament was conducted. Fourier-transform infrared spectroscopy (FTIR) analysis confirmed the successful integration of WGP into the HDPE matrix, while X-ray diffraction (XRD) examination revealed alterations in crystallinity attributed to WGP reinforcement. Thermogravimetric Analyzer (TGA) analysis demonstrated enhanced thermal stability upon WGP incorporation, which is attributed to its role as a thermal barrier. Tensile test exhibit 45.41% and 17.22% increase in yield stress and ultimate tensile stress for 90:10 composition ratio, respectively. Moreover, including waste glass powder in HDPE, thermoplastic composite offers a sustainable solution for repurposing glass waste, thereby reducing the volume of glass destined for landfills or incineration. Potential applications of this composite filament include its use in construction, automotive, and packaging industries through 3D printing, where improved mechanical properties and sustainability are highly valued.