Skip to main content
Top

2022 | OriginalPaper | Chapter

6. Machining of Fibrous Composites: Recent Advances and Future Perspectives

Authors : Jinyang Xu, J. Paulo Davim

Published in: Mechanical and Industrial Engineering

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Fibrous composites have emerged as a promising alternative to conventional metals and steels in view of their outstanding properties. Machining of these composites is a critical procedure to get target shapes and desired quality. The present chapter reviews the machining aspects for fibrous composites by critically analyzing the recent advances achieved in the scientific literature. A brief introduction to the fundamental concepts of fibrous composites is initially presented, and then the basic composite cutting mechanisms, machining responses, and tool wear issues are all illustrated. Additionally, the developing trends of advanced machining techniques for fibrous composites are briefly reviewed. Finally, technical perspectives regarding the future development of machining fibrous composites are outlined.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Mirdehghan SA (2021) Fibrous polymeric composites. In: Latifi M (ed) Engineered polymeric fibrous materials. Woodhead Publishing, pp 1–58 Mirdehghan SA (2021) Fibrous polymeric composites. In: Latifi M (ed) Engineered polymeric fibrous materials. Woodhead Publishing, pp 1–58
2.
go back to reference Jayan JS, Appukuttan S, Wilson R, Joseph K, George G, Oksman K (2021) An introduction to fiber reinforced composite materials. In: Joseph K, Oksman K, George G, Wilson R, Appukuttan S (eds) Fiber reinforced composites. Woodhead Publishing, pp 1–24 Jayan JS, Appukuttan S, Wilson R, Joseph K, George G, Oksman K (2021) An introduction to fiber reinforced composite materials. In: Joseph K, Oksman K, George G, Wilson R, Appukuttan S (eds) Fiber reinforced composites. Woodhead Publishing, pp 1–24
3.
go back to reference Nele L, Caggiano A, Improta I (2021) Machining of composite materials. In: Joseph K, Oksman K, George G, Wilson R, Appukuttan S (eds) Fiber reinforced composites. Woodhead Publishing, pp 83–111CrossRef Nele L, Caggiano A, Improta I (2021) Machining of composite materials. In: Joseph K, Oksman K, George G, Wilson R, Appukuttan S (eds) Fiber reinforced composites. Woodhead Publishing, pp 83–111CrossRef
4.
go back to reference Fleischer J, Teti R, Lanza G, Mativenga P, Möhring H-C, Caggiano A (2018) Composite materials parts manufacturing. CIRP Ann—Manuf Technol 67(2):603–626CrossRef Fleischer J, Teti R, Lanza G, Mativenga P, Möhring H-C, Caggiano A (2018) Composite materials parts manufacturing. CIRP Ann—Manuf Technol 67(2):603–626CrossRef
5.
go back to reference Aamir M, Tolouei-Rad M, Giasin K, Nosrati A (2019) Recent advances in drilling of carbon fiber–reinforced polymers for aerospace applications: a review. Int J Adv Manuf Technol 105(5):2289–2308CrossRef Aamir M, Tolouei-Rad M, Giasin K, Nosrati A (2019) Recent advances in drilling of carbon fiber–reinforced polymers for aerospace applications: a review. Int J Adv Manuf Technol 105(5):2289–2308CrossRef
6.
go back to reference Liu D, Tang Y, Cong WL (2012) A review of mechanical drilling for composite laminates. Compos Struct 94(4):1265–1279CrossRef Liu D, Tang Y, Cong WL (2012) A review of mechanical drilling for composite laminates. Compos Struct 94(4):1265–1279CrossRef
7.
go back to reference Che D, Saxena I, Han P, Guo P, Ehmann KF (2014) Machining of carbon fiber reinforced plastics/polymers: a literature review. J Manuf Sci Eng-Trans ASME 136(3):034001 Che D, Saxena I, Han P, Guo P, Ehmann KF (2014) Machining of carbon fiber reinforced plastics/polymers: a literature review. J Manuf Sci Eng-Trans ASME 136(3):034001
8.
go back to reference Koplev A, Bunsell A (1980) Cutting of CFRP with single edge tools. In: 3rd International conference of advances in composite materials, pp 1597–1605 Koplev A, Bunsell A (1980) Cutting of CFRP with single edge tools. In: 3rd International conference of advances in composite materials, pp 1597–1605
9.
go back to reference Koplev A, Lystrup A, Vorm T (1983) The cutting process, chips, and cutting forces in machining CFRP. Composites 14(4):371–376CrossRef Koplev A, Lystrup A, Vorm T (1983) The cutting process, chips, and cutting forces in machining CFRP. Composites 14(4):371–376CrossRef
10.
go back to reference Wang DH, Ramulu M, Arola D (1995) Orthogonal cutting mechanisms of graphite/epoxy composite. Part I: unidirectional laminate. Int J Mach Tools Manuf 35 (12):1623–1638 Wang DH, Ramulu M, Arola D (1995) Orthogonal cutting mechanisms of graphite/epoxy composite. Part I: unidirectional laminate. Int J Mach Tools Manuf 35 (12):1623–1638
11.
go back to reference Wang DH, Ramulu M, Arola D (1995) Orthogonal cutting mechanisms of graphite/epoxy composite. Part II: multi-directional laminate. Int J Mach Tools Manuf 35 (12):1639–1648 Wang DH, Ramulu M, Arola D (1995) Orthogonal cutting mechanisms of graphite/epoxy composite. Part II: multi-directional laminate. Int J Mach Tools Manuf 35 (12):1639–1648
12.
go back to reference Pwu H, Hocheng H (1998) Chip formation model of cutting fiber-reinforced plastics perpendicular to fiber axis. J Manuf Sci Eng-Trans ASME 120(1):192–196CrossRef Pwu H, Hocheng H (1998) Chip formation model of cutting fiber-reinforced plastics perpendicular to fiber axis. J Manuf Sci Eng-Trans ASME 120(1):192–196CrossRef
13.
go back to reference Wang XM, Zhang LC (2003) An experimental investigation into the orthogonal cutting of unidirectional fibre reinforced plastics. Int J Mach Tools Manuf 43(10):1015–1022CrossRef Wang XM, Zhang LC (2003) An experimental investigation into the orthogonal cutting of unidirectional fibre reinforced plastics. Int J Mach Tools Manuf 43(10):1015–1022CrossRef
14.
go back to reference Bhatnagar N, Ramakrishnan N, Naik NK, Komanduri R (1995) On the machining of fiber reinforced plastic (FRP) composite laminates. Int J Mach Tools Manuf 35(5):701–716CrossRef Bhatnagar N, Ramakrishnan N, Naik NK, Komanduri R (1995) On the machining of fiber reinforced plastic (FRP) composite laminates. Int J Mach Tools Manuf 35(5):701–716CrossRef
15.
go back to reference Mahdi M, Zhang L (2001) A finite element model for the orthogonal cutting of fiber-reinforced composite materials. J Mater Process Technol 113(1–3):373–377CrossRef Mahdi M, Zhang L (2001) A finite element model for the orthogonal cutting of fiber-reinforced composite materials. J Mater Process Technol 113(1–3):373–377CrossRef
16.
go back to reference Arola D, Sultan MB, Ramulu M (2002) Finite element modeling of edge trimming fiber reinforced plastics. J Manuf Sci Eng-Trans ASME 124(1):32–41CrossRef Arola D, Sultan MB, Ramulu M (2002) Finite element modeling of edge trimming fiber reinforced plastics. J Manuf Sci Eng-Trans ASME 124(1):32–41CrossRef
17.
go back to reference Bhatnagar N, Nayak D, Singh I, Chouhan H, Mahajan P (2004) Determination of machining-induced damage characteristics of fiber reinforced plastic composite laminates. Mater Manuf Process 19(6):1009–1023CrossRef Bhatnagar N, Nayak D, Singh I, Chouhan H, Mahajan P (2004) Determination of machining-induced damage characteristics of fiber reinforced plastic composite laminates. Mater Manuf Process 19(6):1009–1023CrossRef
18.
go back to reference Nayak D, Bhatnagar N, Mahajan P (2005) Machining studies of UD-FRP composites part 2: finite element analysis. Mach Sci Technol 9(4):503–528CrossRef Nayak D, Bhatnagar N, Mahajan P (2005) Machining studies of UD-FRP composites part 2: finite element analysis. Mach Sci Technol 9(4):503–528CrossRef
19.
go back to reference Venu Gopala Rao G, Mahajan P, Bhatnagar N (2007) Micro-mechanical modeling of machining of FRP composites—cutting force analysis. Compos Sci Technol 67(3–4):579–593 Venu Gopala Rao G, Mahajan P, Bhatnagar N (2007) Micro-mechanical modeling of machining of FRP composites—cutting force analysis. Compos Sci Technol 67(3–4):579–593
20.
go back to reference Mkaddem A, Demirci I, El Mansori M (2008) A micro-macro combined approach using FEM for modelling of machining of FRP composites: cutting forces analysis. Compos Sci Technol 68(15–16):3123–3127CrossRef Mkaddem A, Demirci I, El Mansori M (2008) A micro-macro combined approach using FEM for modelling of machining of FRP composites: cutting forces analysis. Compos Sci Technol 68(15–16):3123–3127CrossRef
21.
go back to reference Venu Gopala Rao G, Mahajan P, Bhatnagar N (2008) Three-dimensional macro-mechanical finite element model for machining of unidirectional-fiber reinforced polymer composites. Mater Sci Eng A 498(1–2):142–149 Venu Gopala Rao G, Mahajan P, Bhatnagar N (2008) Three-dimensional macro-mechanical finite element model for machining of unidirectional-fiber reinforced polymer composites. Mater Sci Eng A 498(1–2):142–149
22.
go back to reference Lasri L, Nouari M, El Mansori M (2009) Modelling of chip separation in machining unidirectional FRP composites by stiffness degradation concept. Compos Sci Technol 69(5):684–692CrossRef Lasri L, Nouari M, El Mansori M (2009) Modelling of chip separation in machining unidirectional FRP composites by stiffness degradation concept. Compos Sci Technol 69(5):684–692CrossRef
23.
go back to reference Santiuste C, Soldani X, Miguélez MH (2010) Machining FEM model of long fiber composites for aeronautical components. Compos Struct 92(3):691–698CrossRef Santiuste C, Soldani X, Miguélez MH (2010) Machining FEM model of long fiber composites for aeronautical components. Compos Struct 92(3):691–698CrossRef
24.
go back to reference Santiuste C, Miguélez H, Soldani X (2011) Out-of-plane failure mechanisms in LFRP composite cutting. Compos Struct 93(11):2706–2713CrossRef Santiuste C, Miguélez H, Soldani X (2011) Out-of-plane failure mechanisms in LFRP composite cutting. Compos Struct 93(11):2706–2713CrossRef
25.
go back to reference Santiuste C, Olmedo A, Soldani X, Miguelez H (2012) Delamination prediction in orthogonal machining of carbon long fiber-reinforced polymer composites. J Reinf Plast Compos 31(13):875–885CrossRef Santiuste C, Olmedo A, Soldani X, Miguelez H (2012) Delamination prediction in orthogonal machining of carbon long fiber-reinforced polymer composites. J Reinf Plast Compos 31(13):875–885CrossRef
26.
go back to reference Calzada KA, Kapoor SG, DeVor RE, Samuel J, Srivastava AK (2012) Modeling and interpretation of fiber orientation-based failure mechanisms in machining of carbon fiber-reinforced polymer composites. J Manuf Process 14(2):141–149CrossRef Calzada KA, Kapoor SG, DeVor RE, Samuel J, Srivastava AK (2012) Modeling and interpretation of fiber orientation-based failure mechanisms in machining of carbon fiber-reinforced polymer composites. J Manuf Process 14(2):141–149CrossRef
27.
go back to reference Feito N, López-Puente J, Santiuste C, Miguélez MH (2014) Numerical prediction of delamination in CFRP drilling. Compos Struct 108:677–683CrossRef Feito N, López-Puente J, Santiuste C, Miguélez MH (2014) Numerical prediction of delamination in CFRP drilling. Compos Struct 108:677–683CrossRef
28.
go back to reference Usui S, Wadell J, Marusich T (2014) Finite element modeling of carbon fiber composite orthogonal cutting and drilling. Procedia CIRP 14:211–216CrossRef Usui S, Wadell J, Marusich T (2014) Finite element modeling of carbon fiber composite orthogonal cutting and drilling. Procedia CIRP 14:211–216CrossRef
29.
go back to reference Feito N, Díaz-Álvarez J, López-Puente J, Miguelez M (2018) Experimental and numerical analysis of step drill bit performance when drilling woven CFRPs. Compos Struct 184:1147–1155CrossRef Feito N, Díaz-Álvarez J, López-Puente J, Miguelez M (2018) Experimental and numerical analysis of step drill bit performance when drilling woven CFRPs. Compos Struct 184:1147–1155CrossRef
30.
go back to reference Su Y (2019) Effect of the cutting speed on the cutting mechanism in machining CFRP. Compos Struct 220:662–676CrossRef Su Y (2019) Effect of the cutting speed on the cutting mechanism in machining CFRP. Compos Struct 220:662–676CrossRef
31.
go back to reference Khashaba U, El-Sonbaty I, Selmy A, Megahed A (2010) Machinability analysis in drilling woven GFR/epoxy composites: part I-Effect of machining parameters. Compos Pt A - Appl Sci Manuf 41(3):391–400CrossRef Khashaba U, El-Sonbaty I, Selmy A, Megahed A (2010) Machinability analysis in drilling woven GFR/epoxy composites: part I-Effect of machining parameters. Compos Pt A - Appl Sci Manuf 41(3):391–400CrossRef
32.
go back to reference Davim JP, Reis P, António CC (2004) Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up. Compos Sci Technol 64(2):289–297CrossRef Davim JP, Reis P, António CC (2004) Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up. Compos Sci Technol 64(2):289–297CrossRef
33.
go back to reference Khashaba UA (2012) Drilling of polymer matrix composites: a review. J Compos Mater 47(15):1817–1832CrossRef Khashaba UA (2012) Drilling of polymer matrix composites: a review. J Compos Mater 47(15):1817–1832CrossRef
34.
go back to reference Abrão AM, Faria PE, Rubio JCC, Reis P, Davim JP (2007) Drilling of fiber reinforced plastics: a review. J Mater Process Technol 186(1–3):1–7CrossRef Abrão AM, Faria PE, Rubio JCC, Reis P, Davim JP (2007) Drilling of fiber reinforced plastics: a review. J Mater Process Technol 186(1–3):1–7CrossRef
35.
go back to reference Xu J, An Q, Cai X, Chen M (2013) Drilling machinability evaluation on new developed high-strength T800S/250F CFRP laminates. Int J Precis Eng Manuf 14(10):1687–1696CrossRef Xu J, An Q, Cai X, Chen M (2013) Drilling machinability evaluation on new developed high-strength T800S/250F CFRP laminates. Int J Precis Eng Manuf 14(10):1687–1696CrossRef
36.
go back to reference Xu J, Li C, Chen M, El Mansori M, Ren F (2019) An investigation of drilling high-strength CFRP composites using specialized drills. Int J Adv Manuf Technol 103(9–12):3425–3442CrossRef Xu J, Li C, Chen M, El Mansori M, Ren F (2019) An investigation of drilling high-strength CFRP composites using specialized drills. Int J Adv Manuf Technol 103(9–12):3425–3442CrossRef
37.
go back to reference Xu J, Huang X, Davim JP, Ji M, Chen M (2020) On the machining behavior of carbon fiber reinforced polyimide and PEEK thermoplastic composites. Polym Compos 41(9):3649–3663CrossRef Xu J, Huang X, Davim JP, Ji M, Chen M (2020) On the machining behavior of carbon fiber reinforced polyimide and PEEK thermoplastic composites. Polym Compos 41(9):3649–3663CrossRef
38.
go back to reference Xu J, Huang X, Chen M, Paulo Davim J (2020) Drilling characteristics of carbon/epoxy and carbon/polyimide composites. Mater Manuf Process 35(15):1732–1740CrossRef Xu J, Huang X, Chen M, Paulo Davim J (2020) Drilling characteristics of carbon/epoxy and carbon/polyimide composites. Mater Manuf Process 35(15):1732–1740CrossRef
39.
go back to reference Díaz-Álvarez A, Rodríguez-Millán M, Díaz-Álvarez J, Miguélez MH (2018) Experimental analysis of drilling induced damage in aramid composites. Compos Struct 202:1136–1144CrossRef Díaz-Álvarez A, Rodríguez-Millán M, Díaz-Álvarez J, Miguélez MH (2018) Experimental analysis of drilling induced damage in aramid composites. Compos Struct 202:1136–1144CrossRef
40.
go back to reference Durão LMP, Tavares JMR, de Albuquerque VHC, Gonçalves DJ (2013) Damage evaluation of drilled carbon/epoxy laminates based on area assessment methods. Compos Struct 96:576–583CrossRef Durão LMP, Tavares JMR, de Albuquerque VHC, Gonçalves DJ (2013) Damage evaluation of drilled carbon/epoxy laminates based on area assessment methods. Compos Struct 96:576–583CrossRef
41.
go back to reference Eneyew ED, Ramulu M (2014) Experimental study of surface quality and damage when drilling unidirectional CFRP composites. J Mater Res Technol 3(4):354–362CrossRef Eneyew ED, Ramulu M (2014) Experimental study of surface quality and damage when drilling unidirectional CFRP composites. J Mater Res Technol 3(4):354–362CrossRef
42.
go back to reference Khashaba UA (2004) Delamination in drilling GFR-thermoset composites. Compos Struct 63(3–4):313–327CrossRef Khashaba UA (2004) Delamination in drilling GFR-thermoset composites. Compos Struct 63(3–4):313–327CrossRef
43.
go back to reference Babu J, Sunny T, Paul NA, Mohan KP, Philip J, Davim JP (2016) Assessment of delamination in composite materials: a review. Proc Inst Mech Eng Pt B-J Eng Manuf 230(11):1990–2003CrossRef Babu J, Sunny T, Paul NA, Mohan KP, Philip J, Davim JP (2016) Assessment of delamination in composite materials: a review. Proc Inst Mech Eng Pt B-J Eng Manuf 230(11):1990–2003CrossRef
44.
go back to reference Dogrusadik A, Kentli A (2017) Comparative assessment of support plates’ influences on delamination damage in micro-drilling of CFRP laminates. Compos Struct 173:156–167CrossRef Dogrusadik A, Kentli A (2017) Comparative assessment of support plates’ influences on delamination damage in micro-drilling of CFRP laminates. Compos Struct 173:156–167CrossRef
45.
go back to reference Xu J, Li C, Mi S, An Q, Chen M (2018) Study of drilling-induced defects for CFRP composites using new criteria. Compos Struct 201:1076–1087CrossRef Xu J, Li C, Mi S, An Q, Chen M (2018) Study of drilling-induced defects for CFRP composites using new criteria. Compos Struct 201:1076–1087CrossRef
46.
go back to reference Hocheng H, Tsao CC (2005) The path towards delamination-free drilling of composite materials. J Mater Process Technol 167(2–3):251–264CrossRef Hocheng H, Tsao CC (2005) The path towards delamination-free drilling of composite materials. J Mater Process Technol 167(2–3):251–264CrossRef
47.
go back to reference Geng D, Liu Y, Shao Z, Lu Z, Cai J, Li X, Jiang X, Zhang D (2019) Delamination formation, evaluation and suppression during drilling of composite laminates: a review. Compos Struct 216:168–186CrossRef Geng D, Liu Y, Shao Z, Lu Z, Cai J, Li X, Jiang X, Zhang D (2019) Delamination formation, evaluation and suppression during drilling of composite laminates: a review. Compos Struct 216:168–186CrossRef
48.
go back to reference Davim JP, Reis P (2003) Drilling carbon fiber reinforced plastics manufactured by autoclave-experimental and statistical study. Mater Des 24(5):315–324CrossRef Davim JP, Reis P (2003) Drilling carbon fiber reinforced plastics manufactured by autoclave-experimental and statistical study. Mater Des 24(5):315–324CrossRef
49.
go back to reference Murphy C, Byrne G, Gilchrist MD (2002) The performance of coated tungsten carbide drills when machining carbon fibre-reinforced epoxy composite materials. Proc Inst Mech Eng Pt B-J Eng Manuf 216(2):143–152CrossRef Murphy C, Byrne G, Gilchrist MD (2002) The performance of coated tungsten carbide drills when machining carbon fibre-reinforced epoxy composite materials. Proc Inst Mech Eng Pt B-J Eng Manuf 216(2):143–152CrossRef
50.
go back to reference Davim JP, Reis P (2003) Study of delamination in drilling carbon fiber reinforced plastics (CFRP) using design experiments. Compos Struct 59(4):481–487CrossRef Davim JP, Reis P (2003) Study of delamination in drilling carbon fiber reinforced plastics (CFRP) using design experiments. Compos Struct 59(4):481–487CrossRef
51.
go back to reference Chen WC (1997) Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates. Int J Mach Tools Manuf 37(8):1097–1108CrossRef Chen WC (1997) Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates. Int J Mach Tools Manuf 37(8):1097–1108CrossRef
52.
go back to reference Tsao CC, Hocheng H (2005) Computerized tomography and C-Scan for measuring delamination in the drilling of composite materials using various drills. Int J Mach Tools Manuf 45(11):1282–1287CrossRef Tsao CC, Hocheng H (2005) Computerized tomography and C-Scan for measuring delamination in the drilling of composite materials using various drills. Int J Mach Tools Manuf 45(11):1282–1287CrossRef
53.
go back to reference Tsao CC, Kuo KL, Hsu IC (2012) Evaluation of a novel approach to a delamination factor after drilling composite laminates using a core–saw drill. Int J Adv Manuf Technol 59(5):617–622CrossRef Tsao CC, Kuo KL, Hsu IC (2012) Evaluation of a novel approach to a delamination factor after drilling composite laminates using a core–saw drill. Int J Adv Manuf Technol 59(5):617–622CrossRef
54.
go back to reference Faraz A, Biermann D, Weinert K (2009) Cutting edge rounding: an innovative tool wear criterion in drilling CFRP composite laminates. Int J Mach Tools Manuf 49(15):1185–1196CrossRef Faraz A, Biermann D, Weinert K (2009) Cutting edge rounding: an innovative tool wear criterion in drilling CFRP composite laminates. Int J Mach Tools Manuf 49(15):1185–1196CrossRef
55.
go back to reference Davim JP, Rubio JC, Abrao AM (2007) A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates. Compos Sci Technol 67(9):1939–1945CrossRef Davim JP, Rubio JC, Abrao AM (2007) A novel approach based on digital image analysis to evaluate the delamination factor after drilling composite laminates. Compos Sci Technol 67(9):1939–1945CrossRef
56.
go back to reference Da Silva DNR (2013) Image processing methodology for assessment of drilling induced damage in CFRP [Master Thesis]. Universidade Nova de Lisboa Da Silva DNR (2013) Image processing methodology for assessment of drilling induced damage in CFRP [Master Thesis]. Universidade Nova de Lisboa
57.
go back to reference Saoudi J, Zitoune R, Mezlini S, Gururaja S, Seitier P (2016) Critical thrust force predictions during drilling: analytical modeling and X-ray tomography quantification. Compos Struct 153:886–894CrossRef Saoudi J, Zitoune R, Mezlini S, Gururaja S, Seitier P (2016) Critical thrust force predictions during drilling: analytical modeling and X-ray tomography quantification. Compos Struct 153:886–894CrossRef
58.
go back to reference Kumar D, Singh K (2019) Investigation of delamination and surface quality of machined holes in drilling of multiwalled carbon nanotube doped epoxy/carbon fiber reinforced polymer nanocomposite. Proc Inst Mech Eng Pt L-J Mater Des App 233(4):647–663 Kumar D, Singh K (2019) Investigation of delamination and surface quality of machined holes in drilling of multiwalled carbon nanotube doped epoxy/carbon fiber reinforced polymer nanocomposite. Proc Inst Mech Eng Pt L-J Mater Des App 233(4):647–663
59.
go back to reference Hocheng H, Tsao CC (2003) Comprehensive analysis of delamination in drilling of composite materials with various drill bits. J Mater Process Technol 140(1–3):335–339CrossRef Hocheng H, Tsao CC (2003) Comprehensive analysis of delamination in drilling of composite materials with various drill bits. J Mater Process Technol 140(1–3):335–339CrossRef
60.
go back to reference Hocheng H, Tsao CC (2006) Effects of special drill bits on drilling-induced delamination of composite materials. Int J Mach Tools Manuf 46(12–13):1403–1416CrossRef Hocheng H, Tsao CC (2006) Effects of special drill bits on drilling-induced delamination of composite materials. Int J Mach Tools Manuf 46(12–13):1403–1416CrossRef
61.
go back to reference Grilo TJ, Paulo RMF, Silva CRM, Davim JP (2013) Experimental delamination analyses of CFRPs using different drill geometries. Compos Pt B - Eng 45(1):1344–1350CrossRef Grilo TJ, Paulo RMF, Silva CRM, Davim JP (2013) Experimental delamination analyses of CFRPs using different drill geometries. Compos Pt B - Eng 45(1):1344–1350CrossRef
62.
go back to reference Dharan CKH, Won MS (2000) Machining parameters for an intelligent machining system for composite laminates. Int J Mach Tools Manuf 40(3):415–426CrossRef Dharan CKH, Won MS (2000) Machining parameters for an intelligent machining system for composite laminates. Int J Mach Tools Manuf 40(3):415–426CrossRef
63.
go back to reference Sorrentino L, Turchetta S, Bellini C (2018) A new method to reduce delaminations during drilling of FRP laminates by feed rate control. Compos Struct 186:154–164CrossRef Sorrentino L, Turchetta S, Bellini C (2018) A new method to reduce delaminations during drilling of FRP laminates by feed rate control. Compos Struct 186:154–164CrossRef
64.
go back to reference Tsao CC, Hocheng H (2005) Effects of exit back-up on delamination in drilling composite materials using a saw drill and a core drill. Int J Mach Tools Manuf 45(11):1261–1270CrossRef Tsao CC, Hocheng H (2005) Effects of exit back-up on delamination in drilling composite materials using a saw drill and a core drill. Int J Mach Tools Manuf 45(11):1261–1270CrossRef
65.
go back to reference Tsao CC, Hocheng H (2016) A review of backup mechanism for reducing delamination when drilling composite laminates. J Res Update Polym Sci 5(3):97–107CrossRef Tsao CC, Hocheng H (2016) A review of backup mechanism for reducing delamination when drilling composite laminates. J Res Update Polym Sci 5(3):97–107CrossRef
66.
go back to reference Geier N, Davim JP, Szalay T (2019) Advanced cutting tools and technologies for drilling carbon fibre reinforced polymer (CFRP) composites: a review. Compos Pt A—Appl Sci Manuf 125:105552 Geier N, Davim JP, Szalay T (2019) Advanced cutting tools and technologies for drilling carbon fibre reinforced polymer (CFRP) composites: a review. Compos Pt A—Appl Sci Manuf 125:105552
67.
go back to reference Sakuma K, Seto M, Taniguchi M, Yokoo Y (1985) Tool wear in cutting carbon-fiberreinforced plastics: the effect of physical properties of tool materials. Bulletin of JSME 28:2781–2788CrossRef Sakuma K, Seto M, Taniguchi M, Yokoo Y (1985) Tool wear in cutting carbon-fiberreinforced plastics: the effect of physical properties of tool materials. Bulletin of JSME 28:2781–2788CrossRef
68.
go back to reference Rawat S, Attia H (2009) Wear mechanisms and tool life management of WC-Co drills during dry high speed drilling of woven carbon fibre composites. Wear 267(5–8):1022–1030CrossRef Rawat S, Attia H (2009) Wear mechanisms and tool life management of WC-Co drills during dry high speed drilling of woven carbon fibre composites. Wear 267(5–8):1022–1030CrossRef
69.
go back to reference Wang X, Kwon PY, Schrock D, Kim D (2013) Friction coefficient and sliding wear of AlTiN coating under various lubrication conditions. Wear 304(1):67–76CrossRef Wang X, Kwon PY, Schrock D, Kim D (2013) Friction coefficient and sliding wear of AlTiN coating under various lubrication conditions. Wear 304(1):67–76CrossRef
70.
go back to reference Wang X, Kwon PY, Sturtevant C, Kim D, Lantrip J (2013) Tool wear of coated drills in drilling CFRP. J Manuf Process 15(1):127–135CrossRef Wang X, Kwon PY, Sturtevant C, Kim D, Lantrip J (2013) Tool wear of coated drills in drilling CFRP. J Manuf Process 15(1):127–135CrossRef
71.
go back to reference Kuo C, Wang C, Ko S (2018) Wear behaviour of CVD diamond-coated tools in the drilling of woven CFRP composites. Wear 398–399:1–12CrossRef Kuo C, Wang C, Ko S (2018) Wear behaviour of CVD diamond-coated tools in the drilling of woven CFRP composites. Wear 398–399:1–12CrossRef
72.
go back to reference Xu J, Lin T, Davim JP, Chen M, El Mansori M (2021) Wear behavior of special tools in the drilling of CFRP composite laminates. Wear 476: 203738 Xu J, Lin T, Davim JP, Chen M, El Mansori M (2021) Wear behavior of special tools in the drilling of CFRP composite laminates. Wear 476: 203738
73.
go back to reference Çelik A, Lazoglu I, Kara A, Kara F (2015) Wear on SiAlON ceramic tools in drilling of aerospace grade CFRP composites. Wear 338:11–21CrossRef Çelik A, Lazoglu I, Kara A, Kara F (2015) Wear on SiAlON ceramic tools in drilling of aerospace grade CFRP composites. Wear 338:11–21CrossRef
74.
go back to reference Wang Q, Wu Y, Li Y, Lu D, Bitoh T (2019) Proposal of a tilted helical milling technique for high-quality hole drilling of CFRP: analysis of hole surface finish. Int J Adv Manuf Technol 101(1):1041–1049CrossRef Wang Q, Wu Y, Li Y, Lu D, Bitoh T (2019) Proposal of a tilted helical milling technique for high-quality hole drilling of CFRP: analysis of hole surface finish. Int J Adv Manuf Technol 101(1):1041–1049CrossRef
75.
go back to reference Liu J, Chen G, Ji C, Qin X, Li H, Ren C (2014) An investigation of workpiece temperature variation of helical milling for carbon fiber reinforced plastics (CFRP). Int J Mach Tools Manuf 86:89–103CrossRef Liu J, Chen G, Ji C, Qin X, Li H, Ren C (2014) An investigation of workpiece temperature variation of helical milling for carbon fiber reinforced plastics (CFRP). Int J Mach Tools Manuf 86:89–103CrossRef
76.
go back to reference Pereszlai C, Geier N, Poór DI, Balázs BZ, Póka G (2021) Drilling fibre reinforced polymer composites (CFRP and GFRP): an analysis of the cutting force of the tilted helical milling process. Compos Struct 262:113646 Pereszlai C, Geier N, Poór DI, Balázs BZ, Póka G (2021) Drilling fibre reinforced polymer composites (CFRP and GFRP): an analysis of the cutting force of the tilted helical milling process. Compos Struct 262:113646
77.
go back to reference Debnath K, Singh I, Dvivedi A (2015) Rotary mode ultrasonic drilling of glass fiber-reinforced epoxy laminates. J Compos Mater 49(8):949–963CrossRef Debnath K, Singh I, Dvivedi A (2015) Rotary mode ultrasonic drilling of glass fiber-reinforced epoxy laminates. J Compos Mater 49(8):949–963CrossRef
78.
go back to reference Hussein R, Sadek A, Elbestawi MA, Attia MH (2019) Chip morphology and delamination characterization for vibration-assisted drilling of carbon fiber-reinforced polymer. J Manuf Mater Process 3(1):23 Hussein R, Sadek A, Elbestawi MA, Attia MH (2019) Chip morphology and delamination characterization for vibration-assisted drilling of carbon fiber-reinforced polymer. J Manuf Mater Process 3(1):23
79.
go back to reference Ning FD, Cong WL, Pei ZJ, Treadwell C (2016) Rotary ultrasonic machining of CFRP: a comparison with grinding. Ultrasonics 66:125–132CrossRef Ning FD, Cong WL, Pei ZJ, Treadwell C (2016) Rotary ultrasonic machining of CFRP: a comparison with grinding. Ultrasonics 66:125–132CrossRef
80.
go back to reference Thirumalai Kumaran S, Ko TJ, Li C, Yu Z, Uthayakumar M (2017) Rotary ultrasonic machining of woven CFRP composite in a cryogenic environment. J Alloy Compd 698:984–993CrossRef Thirumalai Kumaran S, Ko TJ, Li C, Yu Z, Uthayakumar M (2017) Rotary ultrasonic machining of woven CFRP composite in a cryogenic environment. J Alloy Compd 698:984–993CrossRef
81.
go back to reference Zhang L, Wang L, Wang X (2003) Study on vibration drilling of fiber reinforced plastics with hybrid variation parameters method. Compos Pt A—Appl Sci Manuf 34(3):237–244CrossRef Zhang L, Wang L, Wang X (2003) Study on vibration drilling of fiber reinforced plastics with hybrid variation parameters method. Compos Pt A—Appl Sci Manuf 34(3):237–244CrossRef
82.
go back to reference Wang X, Wang LJ, Tao JP (2004) Investigation on thrust in vibration drilling of fiber-reinforced plastics. J Mater Process Technol 148(2):239–244CrossRef Wang X, Wang LJ, Tao JP (2004) Investigation on thrust in vibration drilling of fiber-reinforced plastics. J Mater Process Technol 148(2):239–244CrossRef
83.
go back to reference Alberdi A, Artaza T, Suárez A, Rivero A, Girot F (2016) An experimental study on abrasive waterjet cutting of CFRP/Ti6Al4V stacks for drilling operations. Int J Adv Manuf Technol 86(1):691–704CrossRef Alberdi A, Artaza T, Suárez A, Rivero A, Girot F (2016) An experimental study on abrasive waterjet cutting of CFRP/Ti6Al4V stacks for drilling operations. Int J Adv Manuf Technol 86(1):691–704CrossRef
84.
go back to reference El-Hofy M, Helmy MO, Escobar-Palafox G, Kerrigan K, Scaife R, El-Hofy H (2018) Abrasive water jet machining of multidirectional CFRP laminates. Procedia CIRP 68:535–540CrossRef El-Hofy M, Helmy MO, Escobar-Palafox G, Kerrigan K, Scaife R, El-Hofy H (2018) Abrasive water jet machining of multidirectional CFRP laminates. Procedia CIRP 68:535–540CrossRef
85.
go back to reference Popan IA, Contiu G, Campbell I (2017) Investigation on standoff distance influence on kerf characteristics in abrasive water jet cutting of composite materials. MATEC Web Conf 137:01009CrossRef Popan IA, Contiu G, Campbell I (2017) Investigation on standoff distance influence on kerf characteristics in abrasive water jet cutting of composite materials. MATEC Web Conf 137:01009CrossRef
86.
go back to reference Monoranu M, Ashworth S, M’Saoubi R, Fairclough JP, Kerrigan K, Scaife RJ, Barnes S, Ghadbeigi H (2019) A comparative study of the effects of milling and abrasive water jet cutting on flexural performance of CFRP. Procedia CIRP 85:277–283CrossRef Monoranu M, Ashworth S, M’Saoubi R, Fairclough JP, Kerrigan K, Scaife RJ, Barnes S, Ghadbeigi H (2019) A comparative study of the effects of milling and abrasive water jet cutting on flexural performance of CFRP. Procedia CIRP 85:277–283CrossRef
Metadata
Title
Machining of Fibrous Composites: Recent Advances and Future Perspectives
Authors
Jinyang Xu
J. Paulo Davim
Copyright Year
2022
DOI
https://doi.org/10.1007/978-3-030-90487-6_6

Premium Partners