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Published in: Journal of Electronic Materials 4/2021

07-02-2021 | Original Research Article

Magnetic and Mechanical Properties of Iron-Based Soft Magnetic Composites Coated with Silane Synergized by Bi2O3

Authors: Wangchang Li, Wanjia Li, Yao Ying, Jing Yu, Jingwu Zheng, Liang Qiao, Juan Li, Lingxiang Zhang, Lun Fan, Naoki Wakiya, Hisao Suzuki, Daxin Bao, Shenglei Che

Published in: Journal of Electronic Materials | Issue 4/2021

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Abstract

Fe-based soft magnetic composites (SMCs) co-coated with Bi2O3 and silane, used as the low melting point binder and the insulating layer, respectively, were successfully prepared. The SMCs show improved mechanical strength, thermal stability, and insulation compared to other soft magnetic composite materials. The obtained SMCs exhibit a high Bm of 1.2607 T at 5000 A/m, 50 Hz, a high μmax of 497, and a low Pcm of 81.8 W/kg at 50 kHz and 50 mT for a completely homogeneous thin insulating coating. In addition, the transverse rupture strength of such materials is up to 81.2 MPa, which is extremely important for high-speed motors. Furthermore, the permeability and magnetic loss are stable under stress. Nonlinear curve fitting was used to build the loss model and then separated into the hysteresis loss, the eddy current loss, and the excess loss. The loss mechanism of SMCs with different coatings and micro-stress was explored and verified via this model. When compared to traditional SMCs, this material coated with Bi2O3 and silane shows a lower loss and a higher transverse rupture strength. This research expands the application fields of iron-based SMCs, especially in practical applications of soft magnetic components in high-speed motors.
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Metadata
Title
Magnetic and Mechanical Properties of Iron-Based Soft Magnetic Composites Coated with Silane Synergized by Bi2O3
Authors
Wangchang Li
Wanjia Li
Yao Ying
Jing Yu
Jingwu Zheng
Liang Qiao
Juan Li
Lingxiang Zhang
Lun Fan
Naoki Wakiya
Hisao Suzuki
Daxin Bao
Shenglei Che
Publication date
07-02-2021
Publisher
Springer US
Published in
Journal of Electronic Materials / Issue 4/2021
Print ISSN: 0361-5235
Electronic ISSN: 1543-186X
DOI
https://doi.org/10.1007/s11664-021-08758-2

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