Top

Hint

Swipe to navigate through the articles of this issue

Published in:

29-09-2022

Magnetohydrodynamic Simulation in the Progress of Electromagnetic Stirrers Designing. Part 2. Simulation of Magnetohydrodynamic Processes

Authors: S. I. Shakhov, Z. K. Kabakov, S. M. Gorbatyuk, L. M. Valeeva, D. S. Shakhov, A. A. Gerasimova

Published in: Metallurgist | Issue 5-6/2022

Abstract

In order to prevent the formation or suppress the development of defects in strand-cast steel, such as center porosity, pipe segregation, and the developed dendritic structure of an ingot, and to obtain blanks and rolled metal having high-quality macrostructure, it is necessary to control the crystallization process of the continuously cast ingot. For this purpose, various external physical actions are used in the section of billet crystallization [2]. Among the most efficient and technological methods is the forced, controlled motion of a liquid phase in the crystallizing ingot, in particular, by means of electromagnetic stirring. In the article, the magnetohydrodynamic processes occurring during electromagnetic stirring of steel melt were investigated using mathematical modeling and experimental methods at laboratory installations and industrial facilities. On the basis of the research results, a comprehensive method for the design and testing of electromagnetic stirring systems for billet and bloom casters was developed.

previous article Effect of Hydrogen Gas on Mechanical Properties of Pipe Metal of Main Gas Pipelines

next article Optimization of the Slag Conditions in a Ladle Furnace

To get access to this content you need the following product:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 69.000 Bücher
über 500 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt 90 Tage mit der neuen Mini-Lizenz testen!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 50.000 Bücher
über 380 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt 90 Tage mit der neuen Mini-Lizenz testen!

inform now

J. Zeng, C. Weiqing, and Z. Senlin, “Development and application of final permanent magnet stirring during continuous casting of high carbon rectangular billet,” ISIJ Int., 55, No. 10, 2142–2149 (2015). CrossRef

S. I. Shahov, A. S. Smolyakov, and G. I. Nikolaev, “Modernization of billet and bloom continuous casting machine to expand the dimensional and grade assortment of cast billets, improve their quality and productivity,” Cher. Metal., No. 3 (999), 25–29 (2014).

O. Kobelev, S. Albul, and N. Kirillova, “Particularities of calculating temperature fields of large forging billets,” in: Lecture Notes in Mechanical Engineering (2018), pp. 797–805; https://doi.org/10.1007/978-3-030-54814-8_92.

N. P. Lyakishev and A. G. Shalimov, Development of Continuous Casting Technology [in Russian], Eliz, Moscow (2002).

S.M. Gorbatyuk, A.A. Gerasimova, and A.G. Radyuk, “Using the coating for the diffusion layer obtaining on the walls of the mold (CCM),” Metall. Min. Ind., 7, No. 9, 1085–1088 (2015).

N. A. Shah and I. Moore, “Review of the effects of electromagnetic stirring (ems) in continuously cast steel,” Ironmak. Steelmak., 9, No. 10, 31–36 (2018).

Z. K. Kabakov, Yu. A. Samoilovich, V. F. Chirikhin, A. G. Podorvanov, E. R. Shifman, and V. M. Bryksin, Application of Electromagnetic Effects for Improving Metal Quality and Productivity of Continuous Casting Machines [in Russian], Cherepovets, GOU VPO ChSU (2008).

A. Bardovsky, A. Gerasimova, and A. Aydunbekov, “The principles of the milling equipment improvement,” in: Intern. Conf. on Modern Trends in Manufacturing Technologies and Equipment (ICMTMTE 2018), MATEC Web of Conferences, 224, Art. 01019 (2018); https://doi.org/10.1051/matecconf/201822401019.

Z. K. Bars, Yu. A. Samoylovich, and V. F. Chirikhin, “Method for substantiating device parameters for conductive electromagnetic mixing to improve the quality of the continuously cast billets,” Fundament. Issled., No. 1, 76–78 (2006).

10.

V. G. Grachev, B. A. Sivak, A. S. Smolyakov, and S. I. Shakhov, “Modern electromagnetic agitators of liquid steel in a mold and secondary cooling area of a bloom caster,” Heavy Eng., No. 2, 18–22 (2011).

11.

B. Willers, M. Barna, J. Reiter, and S. Eckert, “Experimental investigations of rotary electromagnetic mould stirring in continuous casting using a cold liquid metal model,” ISIJ Inter., 57, No. 3, 468–477 (2017). CrossRef

12.

J. Partinen, N. Saluja, J. Szekely, and J. Kirtley, “Experimental and computational investigation stirring in a woods metal system of rotary electromagnetic in a woods metal system,” ISIJ Inter., 34, No. 9, 707–714 (1994). CrossRef

13.

K. Timmel, X. Miao, D. Lucas, S. Eckert, and G. Gerbeth, “Experimental and numerical modelling of the steel flow in a continuous casting mould under the influence of a transverse dc magnetic field,” in: Proc. of Inter. Scientific Colloquium “Modelling for Material,” Riga, Latvia, September 16–17 (2010), pp. 241–246.

14.

A. N. Smirnov, V. E. Ukhin, and A. P. Verzilov, “Investigation of mechanism of formation of crystal structure in a continuously cast billet under forced mixing of its liquid core,” Met. Cast. Ukr., No. 5–6 (312–313), 21–27 (2019).

15.

I. S. Miyoshino, I. Takeuchi, H. Yano, J. Sakane, T. Saeki, and H. Kajioka, “Influence of electromagnetic pressure on the early solidification in a continuous casting mold,” ISIJ Inter., 29, No. 12, 1040–l047 (1989). CrossRef

16.

V. G. Grachev, “Systems of electromagnetic stirring of the liquid phase of a forming ingot,” in: Mater. Inter. Nauch.-Practical. Sem. “New Directions in the Development of Equipment for Continuous Casting of Metals” (GOU VPO UGTU−UPI), Ekaterinburg (2019), pp. 25–49.

17.

S. I. Shakhov, B. A. Sivak, K. N. Vdovin, D. S. Shakhov, R. I. Kerimov, and A. T. Bayramov, “Improvement of electromagnetic stirring equipment in crystallizers of billet and bloom casters,” Chern. Met., Byul. NTiEI, 76, No. 10, 1014–1020 (2020).

18.

A. Gerasimova, O. Mishedchenko, and V. Devyatiarova, “Determination of Temperature Conditions for Steel Plate Rolling at Vyksa Steel Works (AO VMZ),” IOP Conf. Ser.: Materials Science and Engineering, 709 (2), Art. 022016 (2020); https://doi.org/10.1088/1757-899X/709/2/022016.

19.

S. I. Shakhov, “Methodology for development and testing of electromagnetic stirring systems in billet and bloom CCMs,” Metallurgist, 65, No. 3, 368–374 (2021). CrossRef

20.

S. I. Shakhov, K. N. Vdovin, R. I. Kerimov, Yu. M. Rogachikov, and D. S. Shakhov, “Improvement of the built-in electromagnetic stirring in crystallizers of bloom caster,” Metallurgist, No. 5, 33–37 (2020).

Title: Magnetohydrodynamic Simulation in the Progress of Electromagnetic Stirrers Designing. Part 2. Simulation of Magnetohydrodynamic Processes
Authors: S. I. Shakhov
Z. K. Kabakov
S. M. Gorbatyuk
L. M. Valeeva
D. S. Shakhov
A. A. Gerasimova
Publication date: 29-09-2022
Publisher: Springer US
Published in: Metallurgist / Issue 5-6/2022
Print ISSN: 0026-0894
Electronic ISSN: 1573-8892
DOI: https://doi.org/10.1007/s11015-022-01370-7

Springer Professional

Hint

Swipe to navigate through the articles of this issue

Abstract

Please log in to get access to this content

To get access to this content you need the following product:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 5-6/2022

Influence of Electroplastic Deformation on the Deformation Resistance of Refractory Metals

Simulation of the Heat-Transfer Conditions in a CCM Mold

Improvements to Electromagnetic Stirring Systems for Billet and Bloom Continuous Casting Machines. Part 1

Analysis of Factors Determining Aspects of Deformation and Hardening of Bronze BrNHK2.5–0.7–0.6

Features of Behavior of Persian Damascus Steel of Xviii Century and Contemporary Damascus Steel With Cyclic Loading

Microstructure and Elemental Composition of Powders Obtained Under Conditions of Electroerosive Metallurgy of Heat-Resistant Nickel Alloy ZhS6U Wastes in Water

Premium Partners