Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Production Engineering
Published in: Production Engineering 3/2016

23-03-2016 | Tooling

Manufacturing and sustainability of bonding systems for grinding tools

Author: Barbara Linke

Published in: Production Engineering | Issue 3/2016

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Grinding and honing processes are quality-defining operations in the production of many modern products. Process performance and product quality are contingent on selecting the correct abrasive tool for a specific application. Thus, tools with different bonding systems are used, namely resin bonded tools, vitrified bonded tools, and metallic bonded tools. Tool manufacturers have great knowledge in the choice and intricate production of these bond types and their countless variants. Most bond systems pass through mixing, forming, pressing, heat treatment, and post-processing steps. Single-layer metallic bonds can be generated by electroplating or brazing processes. This article reviews the manufacturing of tools with different bonding systems and discusses their ingredients. Furthermore, the economic, environmental and social dimension of tool production and tool use are considered to understand sustainability issues of different bond types. The review of tool manufacturing is necessary to enable informed life cycle assessments or other sustainability analyses for grinding or honing.
previous article Computation of thermo-elastic deformations on machine tools a study of numerical methods
next article Transformation of the EFQM approach from business towards operations excellence

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
2.
3.
4.
5.
Marinescu ID, Rowe WB, Dimitrov B, Inasaki I (2004) Tribology of abrasive machining processes. William Andrew Inc., New York
6.
Klocke F (2009) Manufacturing processes 2—grinding, honing, lapping (trans: Kuchle A). Springer, Berlin, Heidelberg. ISBN 978-3-540-92258-2CrossRef
7.
Stockwell BH (1986) Die Metallurgie der Metallwerkzeuge. Ind Diam Rundsch 1(86):31–35
8.
Tyrolit. Wie entsteht ein Tyrolit Schleifwerkzeug, Anhang 1, Anhang 2 (Z1), 2nd edn. Company brochure, Dec 2003
9.
Colleselli K, Schwieger KH (1988) Schleifscheiben und Schleifkörper. In: Becker/Braun (ed) Kunststoff-Handbuch 10—Duroplaste. Hanser Verlag, Munich, pp 894–908. ISBN 978-3-446-14418-7
10.
Gardziella A, Pilato L, Knop A (2000) Phenolic resins: chemistry, applications, standardization, safety, and ecology, 2nd edn. Springer, New YorkCrossRef
11.
NN (2006) Schleifwerkzeuge KAD-100/2006. Company brochure. Krebs & Riedel Schleifscheibenfabrik
12.
Klocke F, König W (2005) Fertigungsverfahren Band 2—Schleifen, Honen, Läppen. 4.Auflage edn. Springer
13.
Marinescu ID, Hitchiner M, Uhlmann E, Rowe WB, Inasaki I (2007) Handbook of machining with grinding wheels. CRC Press, Boca Raton
14.
Rowe WB (2009) Principles of modern grinding technology. William Andrew Inc., New York
15.
16.
Asami M, Santorelli M (2010) Abrasives, Chapter 13. In: Pilato L (ed) Phenolic resins: a century of progress. Springer, New York, pp 307–343CrossRef
17.
Metzger JL (1986) Superabrasive grinding. Butterworth & Co., London
18.
Harper CA, Petrie EM (2003) Plastics materials and processes: a concise encyclopedia. Wiley, HobokenCrossRef
19.
Harris DI (1983) Patent US 4,404,003—microwave heating process for grinding wheels, 13 Sept 1983
20.
Francois EC, Zhang G, Klett MW (2010) Patent application publication US 2010/0190424 A1. Reinforced bonded abrasive tools
21.
Hickory GE, White MJ (1991) Patent US 5,061,295—Grinding wheel abrasive composition
22.
Herbert S (1980) Norton ‘re-invents’ the resinoid wheel. Ind Diam Rev 281–283
23.
NN (1974) Patent GB1344681. Resin bonded abrasive products
24.
Stuckenholz B (1988) Das Abrichten von CBN-Schleifscheiben mit kleinen Zustellungen. RWTH Aachen University
25.
Beyer P (2004) Hochproduktives Schleifen mit keramisch gebundenen Superabrasives Teil 1: die HPB-Technologie für Vit-CBN-Schleifwerkzeuge. Industrie Diamanten Rundschau 4:344 ff
26.
Hadert H (1966) Aufbau von Schleifscheiben und Schleifpapieren. Chem Ztg Chem Appar 90(23):801
27.
Padberg H-J (1993) Aufbau und Bindungsmatrix hochbeanspruchter keramisch gebundener Zerspanungswerkzeuge. Ind Forum cfi Ber Dtsch Keram Ges 70(11/12):598–600
28.
29.
Tyrolit (2003) Grindology boxes, Begleitheft zum Koffer „Allgemeine Grundlagen 1“, Accompanying notes to case “General Basics 1”, 2nd edn. Tyrolit
30.
Jackson MJ (1995) A study of vitreous-bonded abrasive materials. PhD thesis, Liverpool John Moores University, UK
31.
Helletsberger H, Sigwart K, Neururer K, Noichl H (1994) CBN-Schleifscheiben in Keramik; Eine neue Ära hat begonnen; Folge 1. Schleif Trenn Tyrolit 120:13–20
32.
Bot-Schulz R (2005) Untersuchung der Reaktionen an der Schnittstelle Korn/Bindung für Sol-Gel-Korund. Doctoral thesis, RWTH Aachen University
33.
Messer P (1991) Batching and mixing. In: Schneider SJ Jr et al (eds) Engineered materials handbook: ceramics and glasses. ASM International, Almere, pp 95–99
34.
Huzinec GM (2000) Patent US 6123744. Vitreous bond compositions for abrasive articles
35.
Behrens B-A, Seidel H-J, Kammler M (2011) Vergleichende experimentelle und numerische Untersuchungen zum schwingungsüberlagerten Pressen zweier Pulvermaterialien. Mat-wiss u Werkstofftech 42:705–711. doi:10.​1002/​mawe.​201100757 CrossRef
36.
Malkin S, Guo C (2008) Grinding technology: theory and application of machining with abrasives, 2nd edn. Industrial Press, New York
37.
Moser M (1980) Microstructures of ceramics: structure and properties of grinding tools. Akadémiai Kiadó, Budapest
38.
Huzinec GM, Koval WF (2012) Patent US 8206473. Abrasive composition and article forme therefrom
39.
Jackson MJ (2007) Sintering and vitrification heat treatment of cBN grinding wheels. J Mater Process Technol 191(1–3):232–234CrossRef
40.
Rammerstorfer FG, Hastik F (1974) Der dynamische E-Modul von Schleifkörpern. Werkstatt Betr 107(9):527–533
41.
Hay J, Markhoff-Matheny CJ, Swanson BE. Patent US 4,898,597. Frit bonded abrasive wheel. Norton Company, 6 Feb 1990
42.
Davis TD, DiCorletob J, Sheldon D, Vecchiarelli J, Erkey C (2004) A route to highly porous grinding wheels by selective extraction of pore inducers with dense carbon dioxide. J Supercrit Fluids 30(3):349–358CrossRef
43.
NN (2012) GESTIS-Stoffdatenbank. Institut fuer Arbeitsschutz der Deutschen Gesetzlichen Unfallversicherung
44.
Yarnitsky Y, Dolev D (1969) Porosity—the third phase in grinding wheels. IDR 29(347): 414 f
45.
Wegener K, Hoffmeister H-W, Karpuschewski B, Kuster F, Hahmann W-C, Rabiey M (2011) Conditioning and monitoring of grinding wheels. Ann CIRP 60(2):757–777CrossRef
46.
Klaus J (1976) Der Einsatz von Grafit bei der Herstellung von Diamantwerkzeugen. Ind Diam Rundsch 10(4):223–228MathSciNet
47.
Young B (1966) The graphitisation of diamond during the manufacture of diamond tools. Ind Diamond Rev 26(312):483–488
48.
49.
Klocke F, König W (2007) Fertigungsverfahren Band 3—Abtragen, Generieren, Lasermaterialbearbeitung. 4. Auflage edn. Springer, Berlin, Heidelberg. ISBN 978-3-540-48954-2
50.
Bold L (2002) Galvanische Werkzeuge—Ein Leitfaden. Saint-Gobain Abrasives, company brochure
51.
Kraft I, Mertens U Trends in der Schleifscheibenentwicklung bei Diamant- und CBN-Werkzeugen. In: 3. Dortmunder Schleifseminar, Dortmund, Germany, 25 Sept 2008
52.
Chattopadhyay AK, Chollet L, Hintermann HE (1990) On performance of chemically bonded single-layer CBN grinding wheel. Ann CIRP 39(1):309–312CrossRef
53.
Ding WF, Xu JH, Fu YC, Xiao B, Su HH, Xu HJ (2006) Interfacial reaction between cubic boron nitride and Ti during active brazing. J Mater Eng Perform 15(3):365–369CrossRef
54.
Upadhyay RD, Ramanath S, Corcoran Jr RF, Puthanangady T, Hall RWJ, Harley LL. Patent WO2009075775. Multifunction abrasive tool with hybrid bond
55.
Chalkley JR, Thomas DM (1972) Patent GB1279413. Improvements in abrasive wheels and other tools
56.
(EPA) UEPA (1994) Emission factor documentation for AP-42, Section 11.31, Abrasives Manufacturing, Final Report. Midwest Research Institute (MRI)
57.
Linke B (2016) Bonding systems. In: Life cycle and sustainability of abrasive tools, chap 3. Springer, SwitzerlandCrossRef
Metadata
Title
Manufacturing and sustainability of bonding systems for grinding tools
Author
Barbara Linke
Publication date
23-03-2016
Publisher
Springer Berlin Heidelberg
Published in
Production Engineering / Issue 3/2016
Print ISSN: 0944-6524
Electronic ISSN: 1863-7353
DOI
https://doi.org/10.1007/s11740-016-0668-5

Other articles of this Issue 3/2016

Production Engineering 3/2016 Go to the issue

Production Process

A new approach for user-independent determination of formability of a steel sheet sheared edge

Production Process

Influence of process-related oxide formation during shaping of aluminum fiber mats in the mushy state

Machine Tool

Substructure coupling approach to parameterization of passive dynamic auxiliary systems

Production Management

Quantitative controlling approach of time synchronicity in convergent supply processes

Production Management

Evaluating the substitution risk of production systems in volatile environments

Machine Tool

Cost-efficient approach for impulse decoupled linear direct drives

Premium Partners

    Image Credits