Modified cotton fabric with durable anti-fouling performance for separation of surfactant-stabilized oil-in-water emulsions

Membrane applications for the separation of surfactant-stabilized emulsions are often constrained by a deficiency in permeability and anti-fouling properties. Herein, special wetted cotton fabric with a protective layer (P-MH@CF) for durable anti-fouling performance was synthesized by a two-step method, which was related to interfacial ion migration technology and unilateral spraying treatment. Permeability of water and separation performance of P-MH@CF membrane were investigated systematically. Emulsions stabilized by anionic, cationic, or non-ionic surfactant were successfully separated with high efficiency. In the process of separation, the oil droplets surrounded by surfactants were difficult to demulsify and gathered physically on the membrane surface to form a “cream layer”. The stearic acid acted as a protective layer, like a quilt, protecting the membrane from contamination. The membrane retained robust reusability for separation even after the “cream layer” had been washed off, which was promising for the remediation of oily wastewater containing surfactants.