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Progress in Additive Manufacturing

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17-10-2019 | Full Research Article

MP Welding of dissimilar materials: AM laser powder-bed fusion AlSi10Mg to wrought AA6060-T6

Authors: V. Shribman, M. Nahmany, S. Levi, O. Atiya, D. Ashkenazi, A. Stern

Published in: Progress in Additive Manufacturing | Issue 2/2020

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Abstract

Magnetic pulse welding (MPW) is a clean and green solid-state method that provides metallurgical joints. MPW is a high-speed single-shot welding technique. Additive manufacturing (AM) laser powder-bed fusion method is an emerging technology, but so far shows size limitations of the three-dimensional (3D) printed parts. One way to overcome these limitations is joining AM to AM parts and/or AM to wrought components by welding. This contribution discusses, for the first time, the microstructures observed in the bonding zone during MPW of AM laser powder-bed fusion AlSi10Mg and wrought AA6060-T6. The origin of the MPW morphologies and the distribution of the alloying elements were studied. A continuous defect-free joint was observed, presenting the typical wavy interface. The residue of metal jet emitted during MPW was investigated and analysed. Leak testing revealed a leak rate better than 5 × 10⁻⁹ std-cc sec⁻¹ He.

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Title: MP Welding of dissimilar materials: AM laser powder-bed fusion AlSi10Mg to wrought AA6060-T6
Authors: V. Shribman
M. Nahmany
S. Levi
O. Atiya
D. Ashkenazi
A. Stern
Publication date: 17-10-2019
Publisher: Springer International Publishing
Published in: Progress in Additive Manufacturing / Issue 2/2020
Print ISSN: 2363-9512
Electronic ISSN: 2363-9520
DOI: https://doi.org/10.1007/s40964-019-00100-x

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