Nanolatex technology 1: synthesis and characterization of nanosize acrylic latexes and comparison to their conventional size counterparts

For this study, functional precoalescence (internally crosslinked) and postcoalescence (crosslinkable) conventional latexes were made using seeded semi-continuous emulsion polymerization. Nanosize polymer latexes with or without crosslinkable functional groups were made using a modified microemulsion copolymerization process. Films cast from conventional and nanosize latex were characterized using specific end use tests and fundamental properties using dynamic mechanical analysis, modulated differential scanning calorimetry, and atomic force microscopy. This study compares conventional and nanosize latex with respect to the effect of the type and level of crosslinking, particle size and distribution on latex film formation and morphology, and end use and fundamental properties. Nanosize latex films in general have superior gloss, solvent resistance, and adhesion but inferior water resistance. Stress–strain Young’s modulus showed an increase as a function of increasing crosslinker level in the nanosize latex films.