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Optimizing Lithium-ion Battery Longevity with Foam Compression Pads

  • 01-07-2025
  • ATZextra
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Excerpt

The article delves into the critical role of compression pads in optimizing the longevity of lithium-ion batteries, focusing on the selection of suitable materials and their properties. It explores key factors such as compressive behavior, durability, and the impact of thermal barriers on battery performance. The article presents a case study involving single cell cycle testing of various polyurethane foam materials, highlighting their effects on capacity retention and pressure differentials. The results demonstrate that the right compression pad material, like Poron EVExtend, can significantly improve battery durability by maintaining consistent pressure over thousands of charge and discharge cycles. Additionally, the article discusses the importance of stress relaxation and the impact of thermal barriers on the overall stress-strain response. The conclusion emphasizes the need for careful material selection to balance performance, safety, and longevity in advanced battery systems.

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Title
Optimizing Lithium-ion Battery Longevity with Foam Compression Pads
Author
Katleen van Nuffel
Publication date
01-07-2025
Publisher
Springer Fachmedien Wiesbaden
Published in
ATZelectronics worldwide / Issue 7-8/2025
Electronic ISSN: 2524-8804
DOI
https://doi.org/10.1007/s38314-025-2030-1
    Image Credits
    AVL List GmbH/© AVL List GmbH, dSpace, BorgWarner, Smalley, FEV, Xometry Europe GmbH/© Xometry Europe GmbH, The MathWorks Deutschland GmbH/© The MathWorks Deutschland GmbH, IPG Automotive GmbH/© IPG Automotive GmbH, HORIBA/© HORIBA, Outokumpu/© Outokumpu, Hioko/© Hioko, Head acoustics GmbH/© Head acoustics GmbH, Gentex GmbH/© Gentex GmbH, Ansys, Yokogawa GmbH/© Yokogawa GmbH, Softing Automotive Electronics GmbH/© Softing Automotive Electronics GmbH, measX GmbH & Co. KG